管道工程(cheng)中(zhong),除了需要大(da)量的金(jin)屬材(cai)(cai)料外,還用到各(ge)種各(ge)樣的非金(jin)屬材(cai)(cai)料。
1. 塑料(liao)
塑料(liao)(liao)(liao)(liao)是一種以(yi)高(gao)(gao)(gao)分(fen)(fen)(fen)子(zi)化(hua)(hua)合(he)物為主(zhu)要組成(cheng)(cheng)部(bu)分(fen)(fen)(fen)的有(you)機合(he)成(cheng)(cheng)材(cai)料(liao)(liao)(liao)(liao)。塑料(liao)(liao)(liao)(liao)重量輕,密度(du)一般(ban)在(zai)1.0~2t/m3.與金(jin)屬(shu)材(cai)料(liao)(liao)(liao)(liao)相比(bi),塑料(liao)(liao)(liao)(liao)比(bi)鋁還輕,其密度(du)僅為鋼(gang)、銅、鋁等(deng)金(jin)屬(shu)的1/6~1/4;塑料(liao)(liao)(liao)(liao)的機械強度(du)高(gao)(gao)(gao),如用(yong)(yong)(yong)玻(bo)璃絲作填充料(liao)(liao)(liao)(liao)制(zhi)(zhi)成(cheng)(cheng)的玻(bo)璃增強塑料(liao)(liao)(liao)(liao)(又(you)叫玻(bo)璃鋼(gang)),其抗(kang)拉(la)強度(du)可(ke)(ke)達600~900MPa,超過普通鋼(gang)強度(du);塑料(liao)(liao)(liao)(liao)化(hua)(hua)學穩(wen)(wen)定性(xing)高(gao)(gao)(gao),大部(bu)分(fen)(fen)(fen)塑料(liao)(liao)(liao)(liao)對酸、堿、鹽、蒸汽和(he)(he)(he)水(shui)(shui)分(fen)(fen)(fen)等(deng)都有(you)較高(gao)(gao)(gao)的抵抗(kang)能(neng)力。因此,在(zai)石(shi)化(hua)(hua)工(gong)業管(guan)(guan)(guan)道工(gong)程中,輸(shu)送腐(fu)蝕性(xing)介(jie)質的管(guan)(guan)(guan)道、閥(fa)門、設備幾(ji)乎都可(ke)(ke)選用(yong)(yong)(yong)塑料(liao)(liao)(liao)(liao)制(zhi)(zhi)作;塑料(liao)(liao)(liao)(liao)的導熱(re)性(xing)很低(di),僅為金(jin)屬(shu)材(cai)料(liao)(liao)(liao)(liao)的1%,熱(re)損失小,可(ke)(ke)節省(sheng)大量能(neng)源(yuan);另(ling)外(wai),塑料(liao)(liao)(liao)(liao)加工(gong)性(xing)能(neng)好(hao),容易(yi)加工(gong)成(cheng)(cheng)任(ren)意形狀,可(ke)(ke)鑄(zhu)造、模壓、焊接(jie)或鉚接(jie),可(ke)(ke)提高(gao)(gao)(gao)機械化(hua)(hua)程度(du),降低(di)造價(jia)。塑料(liao)(liao)(liao)(liao)的缺點是耐熱(re)性(xing)差,最高(gao)(gao)(gao)使用(yong)(yong)(yong)溫度(du)在(zai)60~260℃,易(yi)老化(hua)(hua),不耐久。管(guan)(guan)(guan)道工(gong)程中常用(yong)(yong)(yong)的塑料(liao)(liao)(liao)(liao)管(guan)(guan)(guan)多數是用(yong)(yong)(yong)硬(ying)質聚氯乙(yi)烯制(zhi)(zhi)成(cheng)(cheng),其主(zhu)要成(cheng)(cheng)分(fen)(fen)(fen)是氯化(hua)(hua)乙(yi)烯樹(shu)脂。用(yong)(yong)(yong)它制(zhi)(zhi)成(cheng)(cheng)的塑料(liao)(liao)(liao)(liao)管(guan)(guan)(guan),軟(ruan)化(hua)(hua)溫度(du)在(zai)80℃左(zuo)右(you),具有(you)極好(hao)的耐腐(fu)蝕性(xing)和(he)(he)(he)穩(wen)(wen)定性(xing),不需(xu)要防水(shui)(shui)層和(he)(he)(he)絕(jue)熱(re)層,管(guan)(guan)(guan)壁光滑、阻力損失小。可(ke)(ke)用(yong)(yong)(yong)于給(gei)水(shui)(shui)、排水(shui)(shui)、煤(mei)氣和(he)(he)(he)通風管(guan)(guan)(guan)道,代替鋼(gang)管(guan)(guan)(guan),節省(sheng)金(jin)屬(shu)。
2. 橡膠
橡(xiang)膠(jiao)(jiao)(jiao)富有彈性(xing),不易(yi)斷裂,防水性(xing)能(neng)好(hao),可塑性(xing)強(qiang),可制成(cheng)輸送各(ge)種(zhong)介質的膠(jiao)(jiao)(jiao)管。常(chang)用的有夾布空(kong)氣膠(jiao)(jiao)(jiao)管、輸油(you)膠(jiao)(jiao)(jiao)管、蒸汽(qi)膠(jiao)(jiao)(jiao)管、高壓鋼絲編(bian)織膠(jiao)(jiao)(jiao)管等(deng)。橡(xiang)膠(jiao)(jiao)(jiao)的絕緣(yuan)性(xing)能(neng)好(hao),在施工和操作設備(bei)時常(chang)用來做(zuo)絕緣(yuan)墊(dian)板、墊(dian)片(pian)(pian)。橡(xiang)膠(jiao)(jiao)(jiao)板還可用做(zuo)法蘭墊(dian)片(pian)(pian)、活接頭墊(dian)片(pian)(pian)等(deng)。
3. 石棉
石(shi)(shi)棉是礦物(wu)纖維,隔熱性良好(hao),耐腐蝕(shi),不燃燒。石(shi)(shi)棉可用做法蘭墊(dian)片、閥(fa)門填料(liao)盒中的填料(liao)、管道(dao)(dao)接口填料(liao)、管道(dao)(dao)和(he)(he)設備的保溫(wen)層等。用石(shi)(shi)棉和(he)(he)硅酸鹽水(shui)泥(ni),按(an)一(yi)定(ding)質(zhi)量(liang)比[一(yi)般(ban)為(1:5)~(1:6)]經(jing)加工可制成石(shi)(shi)棉水(shui)泥(ni)管,具有較高(gao)的抗拉和(he)(he)抗彎強度。
4. 水(shui)泥
常(chang)用(yong)(yong)的水(shui)(shui)泥是硅酸鹽水(shui)(shui)泥,是由石灰(hui)質(zhi)原料如(ru)石灰(hui)石、白(bai)堊(e)等與(yu)黏(nian)土質(zhi)原料按適(shi)(shi)當比(bi)例(li)在高(gao)溫下煅燒成(cheng)熟(shu)料,然(ran)后將熟(shu)料與(yu)適(shi)(shi)量的石膏混(hun)合研磨而成(cheng)。水(shui)(shui)泥在工業與(yu)民用(yong)(yong)建筑中應用(yong)(yong)十分普遍,幾乎所有的工程都要用(yong)(yong)到水(shui)(shui)泥。
硅酸鹽水(shui)泥按(an)(an)其(qi)度分為6個標(biao)號,即625、525、425、325、275、225.標(biao)號通常是按(an)(an)標(biao)準試(shi)塊在(zai)標(biao)準養護條件(jian)下養護28天后的抗壓(ya)強(qiang)度定出(chu)的。
在(zai)管(guan)道工程中,常(chang)用水(shui)(shui)泥(ni)制成混凝(ning)土管(guan)、預應力鋼(gang)筋混凝(ning)土管(guan)、石棉(mian)水(shui)(shui)泥(ni)管(guan)。此外,還用于管(guan)道接(jie)口、支架和設備基礎,以及防水(shui)(shui)層、保溫層外殼等。