曼(man)內斯曼(man)兄弟有三個錯誤(wu)的(de)(de)(de)概念,其(qi)中(zhong)第(di)一點(dian)與(yu)基本理論有關,即不(bu)用穿(chuan)孔(kong)頂(ding)頭也可以(yi)(yi)穿(chuan)軋不(bu)銹鋼管(guan)(guan)。這是因為他(ta)們相信管(guan)(guan)坯(pi)外層表面(mian)的(de)(de)(de)軸向運動(dong)比慢速(su)運動(dong)的(de)(de)(de)中(zhong)心(xin)部(bu)分為快,起初(chu)采用頂(ding)頭的(de)(de)(de)目的(de)(de)(de)僅僅在于減速(su)中(zhong)心(xin)部(bu)分的(de)(de)(de)運動(dong),有一段時(shi)候(hou)穿(chuan)孔(kong)頂(ding)頭被稱(cheng)作“后支持桿(holding back bar).”有人(ren)曾(ceng)評論道:“軋輥(gun)抓住(zhu)金屬的(de)(de)(de)外層表面(mian),并使之(zhi)以(yi)(yi)螺(luo)旋線狀向前運動(dong),把它(ta)拉離以(yi)(yi)慢速(su)向前運動(dong)的(de)(de)(de)中(zhong)心(xin)部(bu)分”。1890年(nian)Realeaux 教授(shou)在其(qi)文章的(de)(de)(de)小結(jie)(jie)部(bu)分的(de)(de)(de)結(jie)(jie)語中(zhong)稱(cheng):“似乎(hu)是圓管(guan)(guan)坯(pi)的(de)(de)(de)表皮從頂(ding)頭上(shang)拉過去,從而使管(guan)(guan)坯(pi)變成(cheng)空心(xin)坯(pi)”。令人(ren)驚(jing)奇的(de)(de)(de)是這一論點(dian)曾(ceng)占上(shang)風,直到他(ta)們自(zi)己(ji)的(de)(de)(de)一項實驗反駁了(le)它(ta)。在這項試驗中(zhong),他(ta)們將(jiang)管(guan)(guan)坯(pi)端(duan)(duan)部(bu)制成(cheng)錐狀,以(yi)(yi)使此端(duan)(duan)部(bu)不(bu)承受(shou)軋輥(gun)的(de)(de)(de)作用,然(ran)后將(jiang)管(guan)(guan)坯(pi)加熱,并從軋機中(zhong)軋出,結(jie)(jie)果是兩頭封(feng)住(zhu)的(de)(de)(de)空心(xin)圓柱體(ti)。
第二點是他們認為尺寸和表面質量適合市場銷售的不銹鋼管可以由斜軋機直接生產。為了實現這一目標,在以下各方面花費了不少資金和時間,設計了盤式的、錐狀的各種形狀的軋輥,進行各種調整試驗和速度試驗,直到最后得出結論:穿孔坯還要經過一道延伸工序,才能軋成管子。
最后一點(dian),也是付出(chu)不少代價的(de)(de)(de)一點(dian),這就是斜(xie)軋(ya)對管坯(pi)的(de)(de)(de)外層金屬纖維施以扭轉這一現(xian)象,過去這曾(ceng)(ceng)被視作優點(dian),在他們的(de)(de)(de)早期專(zhuan)利申(shen)請(qing)中曾(ceng)(ceng)聲稱此(ci)點(dian)為(wei)其所專(zhuan)有,當這一點(dian)成為(wei)他們專(zhuan)利中的(de)(de)(de)薄弱環節(jie)時,曾(ceng)(ceng)為(wei)此(ci)遭受巨大的(de)(de)(de)損失。
Boore將上述三點(dian)稱(cheng)為曼氏兄(xiong)弟(di)的(de)(de)(de)三個(ge)(ge)概念性錯(cuo)誤,關于(yu)“錯(cuo)誤”一詞用(yong)了(le)(le)兩(liang)個(ge)(ge)字,即misconception及Error,后面一個(ge)(ge)字顯(xian)然失(shi)之過(guo)重,前(qian)面一個(ge)(ge)字的(de)(de)(de)解(jie)釋有(you)(you)(you)二:一是理解(jie)得不正確(understanding wrongly);二是具(ju)有(you)(you)(you)錯(cuo)誤的(de)(de)(de)概念(having a WrongConcepion of····)似乎不太(tai)恰當,因為人的(de)(de)(de)認(ren)識(shi)要(yao)受(shou)歷史條件(jian)的(de)(de)(de)限制(zhi),對技術問題(ti)來說要(yao)受(shou)當時(shi)技術條件(jian)的(de)(de)(de)限制(zhi),要(yao)歷史地看(kan)問題(ti),不能以(yi)“今日之是”否定“幾十(shi)年(nian)前(qian)之非”,認(ren)識(shi)要(yao)有(you)(you)(you)一個(ge)(ge)過(guo)程(cheng),譬如用(yong)不用(yong)頂(ding)頭的(de)(de)(de)問題(ti)只(zhi)是在(zai)(zai)斜軋(ya)(ya)穿(chuan)孔(kong)工(gong)藝(yi)發明時(shi)以(yi)及稍后一段時(shi)間(jian)內存在(zai)(zai),最(zui)多也只(zhi)有(you)(you)(you)1~2年(nian)時(shi)間(jian)。理由是,Bous、Komotou 鋼管(guan)廠分別在(zai)(zai)1887年(nian)和1888年(nian)建成,那時(shi)斜軋(ya)(ya)穿(chuan)孔(kong)工(gong)藝(yi)就是有(you)(you)(you)頂(ding)頭穿(chuan)孔(kong)了(le)(le)。至于(yu)“穿(chuan)孔(kong)-延(yan)伸(shen)”,兩(liang)步軋(ya)(ya)管(guan)問題(ti),也最(zui)多只(zhi)有(you)(you)(you)6年(nian)的(de)(de)(de)過(guo)程(cheng),到1892年(nian)周期軋(ya)(ya)管(guan)機出現(xian)時(shi),也可以(yi)算(suan)解(jie)決了(le)(le),真正失(shi)誤之點(dian)是將扭轉(zhuan)變形作為優點(dian)列人專(zhuan)利申(shen)請,后來在(zai)(zai)專(zhuan)利之爭中(zhong)Mannesmann兄(xiong)弟(di)敗訴的(de)(de)(de)根(gen)本原因即在(zai)(zai)于(yu)此。
當消息傳出曼內斯曼兄弟發明了一種不銹鋼管軋制工藝,借此,實心圓鋼可在若干秒之內變成無縫不銹鋼管,當時的技術界人士并不信以為真,有人宣稱這是欺詐,有人說這違反了物理學的基本定律。唯獨 Franz Reuleaux教授,對兩兄弟的發明非常贊賞,1890年就著文評述曼內斯曼斜軋穿孔工藝,肯定這一發明是巨大的成功。早在1887年Werner Von Siemens 就致函老Reinhard稱:“我非常欣賞你的兩個兒子具有遠見卓識的偉大發明,今后曼內斯曼的名字將在工業發展上占有一席之地·····.”這才是真知灼見,擲地有聲的贊許!
無縫不(bu)銹鋼(gang)管(guan)(guan)生(sheng)產(chan)離開斜軋(ya)(ya)(ya)(ya)(ya)工(gong)(gong)(gong)(gong)藝(yi)(yi)(yi)是(shi)難以想象的(de),除(chu)了(le)少數(shu)例外,不(bu)銹鋼(gang)管(guan)(guan)生(sheng)產(chan)的(de)第一(yi)步是(shi)采用桶式穿(chuan)孔(kong)機或錐輥(gun)式穿(chuan)孔(kong)機對管(guan)(guan)坯進行穿(chuan)孔(kong)。因(yin)此(ci),可以說斜軋(ya)(ya)(ya)(ya)(ya)穿(chuan)孔(kong)工(gong)(gong)(gong)(gong)藝(yi)(yi)(yi)的(de)發(fa)明為無縫不(bu)銹鋼(gang)管(guan)(guan)生(sheng)產(chan)過程的(de)合(he)理化打(da)下了(le)基(ji)礎。德國(guo)Wengenroth博士在(zai)(zai)論文中這(zhe)樣寫道:“第一(yi)根穿(chuan)孔(kong)坯軋(ya)(ya)(ya)(ya)(ya)出(chu)(chu)后,曼(man)氏(shi)兄弟將注意力集中在(zai)(zai)如何將其轉化為工(gong)(gong)(gong)(gong)業生(sheng)產(chan)這(zhe)一(yi)方面(mian),其目標是(shi)在(zai)(zai)斜軋(ya)(ya)(ya)(ya)(ya)穿(chuan)孔(kong)機上生(sheng)產(chan)商品管(guan)(guan),但日益明顯的(de)是(shi)采用這(zhe)種軋(ya)(ya)(ya)(ya)(ya)機不(bu)能在(zai)(zai)一(yi)個(ge)變形階段中將圓鋼(gang)軋(ya)(ya)(ya)(ya)(ya)成(cheng)小(xiao)截面(mian)的(de)成(cheng)品管(guan)(guan),因(yin)此(ci)曼(man)內斯曼(man)兄弟自(zi)1890年(nian)開始思考分段軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi)(yi)(周期軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi)(yi))問題,采用這(zhe)種工(gong)(gong)(gong)(gong)藝(yi)(yi)(yi)將斜軋(ya)(ya)(ya)(ya)(ya)穿(chuan)孔(kong)機上生(sheng)產(chan)的(de)空心坯延伸軋(ya)(ya)(ya)(ya)(ya)制(zhi)為成(cheng)品管(guan)(guan)。”經歷了(le)半(ban)個(ge)世紀(1886~1937年(nian))的(de)發(fa)展,無縫不(bu)銹鋼(gang)管(guan)(guan)軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi)(yi)領域(yu)出(chu)(chu)現(xian)(xian)了(le)7種軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi)(yi)并存的(de)局(ju)面(mian),經典軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi)(yi)發(fa)展完善,接著在(zai)(zai)20世紀下半(ban)葉,出(chu)(chu)現(xian)(xian)了(le)連續(xu)軋(ya)(ya)(ya)(ya)(ya)管(guan)(guan)工(gong)(gong)(gong)(gong)藝(yi)(yi)(yi)和油(you)井管(guan)(guan)生(sheng)產(chan)的(de)大發(fa)展。
110年前,當愛迪生(sheng)(sheng)在芝加哥(ge)第一屆(jie)世博會(hui)上(shang)看(kan)到穿孔坯樣(yang)管的(de)(de)展品時,倍加贊賞地連聲道(dao):“人們應該對歷史作(zuo)出(chu)貢(gong)獻(xian)!那無縫不銹(xiu)鋼管則(ze)是(shi)人類(lei)的(de)(de)杰作(zuo)(Masterpiece).”可以這樣(yang)說,離開能(neng)源工(gong)(gong)業(ye)的(de)(de)發(fa)展,人類(lei)社(she)會(hui)談(tan)不上(shang)什么進步,而(er)離開無縫不銹(xiu)鋼管的(de)(de)生(sheng)(sheng)產,能(neng)源工(gong)(gong)業(ye)也就無法發(fa)展,正是(shi)這一“杰作(zuo)”推動了能(neng)源工(gong)(gong)業(ye)的(de)(de)發(fa)展,從而(er)對人類(lei)歷史作(zuo)出(chu)貢(gong)獻(xian)。這也就是(shi)斜軋穿孔工(gong)(gong)藝發(fa)明的(de)(de)深遠意義(yi)。

