浙江至德鋼業有限公司不銹鋼管生產技術人員發現,在張力減徑機上生產不銹鋼厚(hou)壁管的主要限制是產品質量問題,當生產D/S值為3.5~5.0的不銹鋼厚壁管時,內孔變(六)方的現象比較嚴重,對張力減徑機成品管質量的威脅很大,但這可采用較小的減徑率和橢圓度較小的孔型來解決。
至(zhi)德鋼(gang)業通過(guo)調節軋輥或傳動電(dian)機的(de)(de)轉速而獲得(de)的(de)(de)軸向(xiang)張(zhang)力(li)(li)不(bu)(bu)僅是控制壁(bi)厚(hou),而且是改善不(bu)(bu)銹鋼(gang)管(guan)(guan)(guan)質量的(de)(de)最佳手段。由(you)于(yu)張(zhang)力(li)(li)值(zhi)(zhi)限制了不(bu)(bu)銹鋼(gang)管(guan)(guan)(guan)內(nei)(nei)表面(mian)(mian)的(de)(de)自由(you)變(bian)(bian)形(xing)(xing)(xing)(xing),所以(yi)也就能防(fang)止內(nei)(nei)表面(mian)(mian)出(chu)現軋制缺陷(xian)。張(zhang)力(li)(li)減徑(jing)薄壁(bi)管(guan)(guan)(guan)時所采用(yong)的(de)(de)張(zhang)力(li)(li)值(zhi)(zhi)應考慮(lv)周向(xiang)壓應力(li)(li)過(guo)大(da)時所出(chu)現的(de)(de)徑(jing)向(xiang)壓垮現象。此外,在張(zhang)力(li)(li)減徑(jing)工藝(yi)過(guo)程中通常在軋件截(jie)面(mian)(mian)內(nei)(nei)發(fa)生(sheng)不(bu)(bu)均勻(yun)變(bian)(bian)形(xing)(xing)(xing)(xing),從(cong)而導(dao)致鋼(gang)管(guan)(guan)(guan)內(nei)(nei)表面(mian)(mian)出(chu)現或多或少的(de)(de)內(nei)(nei)多邊形(xing)(xing)(xing)(xing)(圖11-2),但是,通過(guo)正確(que)調節張(zhang)力(li)(li)值(zhi)(zhi),在不(bu)(bu)均勻(yun)變(bian)(bian)形(xing)(xing)(xing)(xing)區實(shi)現有效的(de)(de)減徑(jing)量仍是有可(ke)能的(de)(de)。這種變(bian)(bian)形(xing)(xing)(xing)(xing)的(de)(de)不(bu)(bu)均勻(yun)性是由(you)于(yu)與幾何形(xing)(xing)(xing)(xing)狀有關的(de)(de)一些因(yin)素,如減徑(jing)率、摩擦條件以(yi)及(ji)變(bian)(bian)形(xing)(xing)(xing)(xing)抗力(li)(li)等(deng)引起的(de)(de),由(you)于(yu)軋輥布置的(de)(de)交替性,一方(fang)面(mian)(mian)在軋槽底部(bu)和側邊開口部(bu)具有不(bu)(bu)同(tong)的(de)(de)變(bian)(bian)形(xing)(xing)(xing)(xing)條件,另一方(fang)面(mian)(mian)處于(yu)這兩點(dian)之(zhi)間(jian)的(de)(de)中間(jian)部(bu)分的(de)(de)變(bian)(bian)形(xing)(xing)(xing)(xing)亦(yi)不(bu)(bu)同(tong)于(yu)這兩點(dian)的(de)(de)變(bian)(bian)形(xing)(xing)(xing)(xing)。因(yin)此,當生(sheng)產不(bu)(bu)銹鋼(gang)厚(hou)壁(bi)管(guan)(guan)(guan)(即S/D值(zhi)(zhi)較大(da))時,內(nei)(nei)多邊形(xing)(xing)(xing)(xing)現象特(te)別嚴重,不(bu)(bu)銹鋼(gang)管(guan)(guan)(guan)內(nei)(nei)表面(mian)(mian)形(xing)(xing)(xing)(xing)狀與圓形(xing)(xing)(xing)(xing)的(de)(de)差異更明顯。

浙(zhe)江至德鋼業有限公司技術人員將相對于軋輥(gun)布置的(de)內多邊形的(de)劇烈程度(du)和位置定義(yi)為P(圖(tu)11-2)。當孔型(xing)設(she)計中采用較(jiao)大(da)(da)(da)的(de)橢圓(yuan)度(du)即α值(zhi)(zhi)時,當以(yi)下各(ge)參(can)(can)數發生變化時,如(1)不銹鋼管直徑(jing)(jing)較(jiao)大(da)(da)(da)(假定D/S比為定值(zhi)(zhi));(2)軋輥(gun)直徑(jing)(jing)較(jiao)小(xiao)(xiao);(3)張力值(zhi)(zhi)較(jiao)大(da)(da)(da);(4)D/S比較(jiao)小(xiao)(xiao);(5)單架減徑(jing)(jing)率(lv)較(jiao)大(da)(da)(da),則(ze)P值(zhi)(zhi)增(zeng)(zeng)(zeng)大(da)(da)(da)。此(ci)外,P值(zhi)(zhi)的(de)絕對值(zhi)(zhi)隨著以(yi)下各(ge)參(can)(can)數的(de)增(zeng)(zeng)(zeng)大(da)(da)(da)而增(zeng)(zeng)(zeng)大(da)(da)(da):(1)孔型(xing)的(de)橢圓(yuan)增(zeng)(zeng)(zeng)大(da)(da)(da)時;(2)總減徑(jing)(jing)量(liang)增(zeng)(zeng)(zeng)大(da)(da)(da)時。

