金(jin)(jin)屬(shu)齒(chi)(chi)形(xing)墊(dian)(dian)(dian)(dian)片(pian)也是一(yi)種實體金(jin)(jin)屬(shu)墊(dian)(dian)(dian)(dian)片(pian),墊(dian)(dian)(dian)(dian)片(pian)的(de)(de)剖切面呈鋸齒(chi)(chi)形(xing),齒(chi)(chi)距t=1.5~2mm,齒(chi)(chi)高h=0.65~0.85mm,齒(chi)(chi)頂寬(kuan)度c=0.2~0.3mm.在密(mi)封(feng)(feng)面上車削若干個同心圓,其齒(chi)(chi)數為7~16,視墊(dian)(dian)(dian)(dian)片(pian)的(de)(de)規(gui)格大小而(er)定。金(jin)(jin)屬(shu)齒(chi)(chi)形(xing)墊(dian)(dian)(dian)(dian)片(pian)的(de)(de)結構型(xing)(xing)(xing)式有基本型(xing)(xing)(xing)、帶外(wai)環(huan)型(xing)(xing)(xing)、帶內(nei)環(huan)型(xing)(xing)(xing)及帶內(nei)外(wai)環(huan)型(xing)(xing)(xing)四種,比較常見的(de)(de)結構為基本型(xing)(xing)(xing)。由于(yu)金(jin)(jin)屬(shu)齒(chi)(chi)形(xing)墊(dian)(dian)(dian)(dian)片(pian)密(mi)封(feng)(feng)表面接觸區(qu)的(de)(de)V型(xing)(xing)(xing)肋形(xing)成許多具(ju)有壓差的(de)(de)空間(jian)線接觸,所以密(mi)封(feng)(feng)可(ke)靠,使(shi)用周(zhou)期(qi)長(chang)。和一(yi)般(ban)(ban)金(jin)(jin)屬(shu)墊(dian)(dian)(dian)(dian)片(pian)相比,這種墊(dian)(dian)(dian)(dian)片(pian)需要的(de)(de)壓緊力較小。金(jin)(jin)屬(shu)齒(chi)(chi)形(xing)墊(dian)(dian)(dian)(dian)片(pian)的(de)(de)缺點是,在每(mei)次更換墊(dian)(dian)(dian)(dian)片(pian)時(shi),都要對兩法(fa)蘭密(mi)封(feng)(feng)面進(jin)行加工,因而(er)費(fei)時(shi)費(fei)力。另外(wai),墊(dian)(dian)(dian)(dian)片(pian)使(shi)用后容易在法(fa)蘭密(mi)封(feng)(feng)面上留下壓痕,故一(yi)般(ban)(ban)用于(yu)較少拆卸(xie)的(de)(de)部位。金(jin)(jin)屬(shu)齒(chi)(chi)形(xing)墊(dian)(dian)(dian)(dian)片(pian)適用的(de)(de)公稱壓力為1.6~25.0MPa.
一、金(jin)屬齒形墊片型式(shi)、尺寸(cun)與(yu)公差
1. 型式與尺寸
公稱壓力PN為(wei)4.0MPa、6.3MPa、10.0MPa及16.0MPa的(de)凹(ao)凸面(mian)管(guan)法蘭用金屬(shu)齒形墊片的(de)形式(shi)如圖(tu)14-2所示,尺(chi)寸見表(biao)14-6。
公(gong)稱壓力PN為(wei)20.0MPa的凹凸(tu)面管法蘭(lan)用金屬齒形(xing)墊(dian)片的形(xing)式見(jian)圖14-2,尺(chi)寸見(jian)表14-7。
2. 尺寸公差
a. 金屬(shu)齒(chi)形墊(dian)片尺寸極(ji)限(xian)偏差見表14-8.
b. 金屬齒形墊片(pian)兩端面平(ping)行度極限偏差為每100mm直徑(jing)長(chang)度不大于0.1mm。
二、金(jin)屬(shu)齒形墊(dian)片(pian)技術要求
1. 材料
金屬齒形墊片材(cai)料及適(shi)用(yong)的(de)溫度范圍(wei)見表14-9,材(cai)料的(de)其(qi)他技術要求應(ying)符(fu)合相應(ying)標準的(de)規定。
2. 表(biao)面(mian)粗糙度
金屬齒形墊片齒頂平(ping)面(mian)的(de)表面(mian)粗糙(cao)度不大于(yu)Ra1.6μm.
三(san)、金屬齒(chi)形(xing)墊片標記
1. 標記方法
金(jin)屬齒形(xing)墊(dian)片(pian)標記由(you)公稱通徑(jing)、公稱壓力、材料及標準編號等部分組(zu)成。
2. 標(biao)記示例
公(gong)稱通徑100mm、公(gong)稱壓力6.3MPa、材料為(wei)0Cr19Ni9的凹凸面(mian)管法蘭(lan)用(yong)金屬齒(chi)形墊片的標記(ji)為(wei): 齒(chi)形墊 100-63 0Cr19Ni9 JB/T 88-1994