確定浙江不銹鋼焊管生產線技術升級和改造的原則,首先要認清焊管產業面臨的形勢特點。第一,經過改革開放以來的持續高速發展,浙江已建立了強大的不銹鋼焊管產業,擁有了一大批具有國際先進水平的生產線,機組產能和焊管產量多年來雄居世界第一,產品門類齊全,完全滿足國內管道建設需求;第二,我國制造業產能利用率不足80%,不銹鋼焊接管機組的產能利用率也處于這一水平,有相當一批焊管企業訂單不足,長期虧損,因此,從經濟效益方面考慮,新建生產線已不可取。


從(cong)第二章可知,浙(zhe)江現有(you)(you)的7000萬(wan)噸(dun)(dun)不銹鋼焊(han)管(guan)(guan)(guan)產能中,最多的是外徑(jing)(jing)φ400mm以下的中小(xiao)直(zhi)徑(jing)(jing)高頻(pin)焊(han)管(guan)(guan)(guan)(HFW)機(ji)組,產能約(yue)4600萬(wan)噸(dun)(dun),占比65%,其(qi)主(zhu)要產品是一(yi)般(ban)水煤(mei)氣(qi)管(guan)(guan)(guan)和(he)(he)建筑(zhu)用(yong)(yong)(yong)腳手架管(guan)(guan)(guan)等;管(guan)(guan)(guan)徑(jing)(jing)Φ400mm以上,最大管(guan)(guan)(guan)徑(jing)(jing)ф660mm的HFW焊(han)管(guan)(guan)(guan)產能約(yue)700萬(wan)噸(dun)(dun),占比10%,主(zhu)要用(yong)(yong)(yong)作(zuo)城市供(gong)(gong)水、供(gong)(gong)熱和(he)(he)供(gong)(gong)氣(qi)管(guan)(guan)(guan)網,也有(you)(you)少量用(yong)(yong)(yong)于成品油和(he)(he)天然(ran)氣(qi)管(guan)(guan)(guan)道甚至(zhi)海底油氣(qi)管(guan)(guan)(guan)道;螺旋埋弧(hu)焊(han)管(guan)(guan)(guan)機(ji)組產能約(yue)1000萬(wan)噸(dun)(dun),占比15%,直(zhi)縫埋弧(hu)焊(han)管(guan)(guan)(guan)機(ji)組產能約(yue)700萬(wan)噸(dun)(dun),占比10%,一(yi)部分高端產品用(yong)(yong)(yong)于天然(ran)氣(qi)長輸管(guan)(guan)(guan)道,其(qi)余用(yong)(yong)(yong)于城市燃氣(qi)及(ji)供(gong)(gong)水、供(gong)(gong)熱和(he)(he)供(gong)(gong)氣(qi)管(guan)(guan)(guan)網。


 浙江不(bu)(bu)銹鋼焊管(guan)產(chan)(chan)業面對(dui)不(bu)(bu)同(tong)目標(biao)市(shi)場的不(bu)(bu)同(tong)生產(chan)(chan)線(xian)應采(cai)取(qu)不(bu)(bu)同(tong)的技術改造策略(lve)。我國的小口徑HFW 焊管(guan)早已實(shi)現(xian)了集約化(hua)生產(chan)(chan),一(yi)套機組專(zhuan)門生產(chan)(chan)一(yi)種(zhong)口徑鋼管(guan),常年不(bu)(bu)換道連(lian)續生產(chan)(chan),這(zhe)已經是比(bi)較理想的集約化(hua)生產(chan)(chan)模(mo)式(shi),成本(ben)低,效(xiao)率(lv)高(gao)。這(zhe)些生產(chan)(chan)線(xian)應注意節能降耗和環境保護。而油氣長輸管(guan)道(包括(kuo)海底管(guan)道)對(dui)安全要求極高(gao),應以提(ti)高(gao)過程(cheng)控(kong)制(zhi)水平為中心,進一(yi)步提(ti)高(gao)鋼管(guan)質量保證(zheng)能力和實(shi)物質量水平。