1. 制定標準的(de)意義(yi)
GB/T 30584-2014為(wei)首次制定,主(zhu)編單位為(wei)衡陽(yang)華菱(ling)鋼管有限公(gong)司(si)。
液(ye)壓履(lv)(lv)帶(dai)(dai)(dai)式(shi)起重(zhong)(zhong)(zhong)機(ji)(ji)(ji)是一(yi)(yi)種工(gong)(gong)程(cheng)(cheng)、建(jian)筑施工(gong)(gong)用(yong)自(zi)行(xing)式(shi)起重(zhong)(zhong)(zhong)機(ji)(ji)(ji),是工(gong)(gong)程(cheng)(cheng)機(ji)(ji)(ji)械中技(ji)術含(han)量高(gao)(gao),制造工(gong)(gong)藝復雜,具有獨特性(xing)能(neng)的起重(zhong)(zhong)(zhong)作(zuo)業產品,它具有起重(zhong)(zhong)(zhong)能(neng)力大,轉彎(wan)半(ban)徑小(xiao),可(ke)吊(diao)重(zhong)(zhong)(zhong)行(xing)走,履(lv)(lv)帶(dai)(dai)(dai)對地面比壓小(xiao),對環境要求低,作(zuo)業穩定性(xing)好,桁(heng)架(jia)(jia)組合可(ke)自(zi)由更(geng)換(huan)等(deng)特點,廣(guang)(guang)泛應用(yong)于搭建(jian)橋梁、安(an)裝發(fa)(fa)電(dian)設(she)(she)備、安(an)裝煉油設(she)(she)備、架(jia)(jia)設(she)(she)風力發(fa)(fa)電(dian)機(ji)(ji)(ji)組以(yi)及建(jian)設(she)(she)海(hai)上(shang)工(gong)(gong)作(zuo)平(ping)臺(tai)等(deng)施工(gong)(gong)項目。近年來,隨著我國基礎(chu)設(she)(she)施建(jian)設(she)(she)的加強,國內履(lv)(lv)帶(dai)(dai)(dai)起重(zhong)(zhong)(zhong)機(ji)(ji)(ji)市場得到了持續、快速壯大。據資(zi)料統計我國每年銷量國內加進口的液(ye)壓履(lv)(lv)帶(dai)(dai)(dai)式(shi)起重(zhong)(zhong)(zhong)機(ji)(ji)(ji)在500臺(tai)以(yi)上(shang)。作(zuo)為液(ye)壓履(lv)(lv)帶(dai)(dai)(dai)式(shi)起重(zhong)(zhong)(zhong)機(ji)(ji)(ji)一(yi)(yi)個(ge)重(zhong)(zhong)(zhong)要部件的組合臂(bei)架(jia)(jia),是承載關鍵部位,由3~12m的無(wu)縫鋼管(guan)焊(han)接組合而成,最(zui)大吊(diao)重(zhong)(zhong)(zhong)能(neng)力達350~1200t,吊(diao)重(zhong)(zhong)(zhong)高(gao)(gao)度可(ke)達226m,最(zui)大工(gong)(gong)作(zuo)半(ban)徑可(ke)達160m以(yi)上(shang)。起重(zhong)(zhong)(zhong)機(ji)(ji)(ji)臂(bei)架(jia)(jia)管(guan)要求鋼管(guan)高(gao)(gao)強度、高(gao)(gao)韌性(xing),良好的焊(han)接性(xing)能(neng)。本標準發(fa)(fa)布后(hou),對于鋼管(guan)的推廣(guang)(guang)應用(yong),規范鋼管(guan)的生產和驗收(shou),提升產品質量具有重(zhong)(zhong)(zhong)要意義(yi)。
2. 主要技術內(nei)容
按(an)起(qi)重機起(qi)重噸(dun)(dun)位(wei)及使用(yong)(yong)部位(wei),鋼(gang)管(guan)(guan)強(qiang)度(du)(du)可(ke)分(fen)為(wei)(wei)450MPa、770MPa和890MPa。其中450MPa級(ji)(ji)主要用(yong)(yong)于(yu)(yu)臂(bei)梁(liang)腹桿,770MPa級(ji)(ji)則(ze)主要用(yong)(yong)于(yu)(yu)起(qi)重噸(dun)(dun)位(wei)為(wei)(wei)400t以下的(de)(de)主臂(bei)梁(liang),而890MPa級(ji)(ji)用(yong)(yong)于(yu)(yu)起(qi)重噸(dun)(dun)位(wei)為(wei)(wei)400t以上(shang)的(de)(de)主臂(bei)梁(liang)。鋼(gang)的(de)(de)牌號由(you)代表起(qi)重機臂(bei)架的(de)(de)“臂(bei)”“架”漢語拼(pin)音首(shou)位(wei)大(da)寫字母和規定最(zui)(zui)小(xiao)下屈服(fu)強(qiang)度(du)(du)或塑(su)性(xing)延伸強(qiang)度(du)(du)數值兩部分(fen)組成。熱(re)軋(擠(ji)壓、擴)鋼(gang)管(guan)(guan)壁(bi)厚(hou)允(yun)許(xu)偏差為(wei)(wei)S%s冷拔(ba)(軋)鋼(gang)管(guan)(guan)壁(bi)厚(hou)允(yun)許(xu)偏差為(wei)(wei)±10%S。每米彎曲(qu)度(du)(du)應不(bu)大(da)于(yu)(yu)1.5mm,全長彎曲(qu)度(du)(du)不(bu)大(da)于(yu)(yu)鋼(gang)管(guan)(guan)長度(du)(du)的(de)(de)0.10%,且不(bu)超過10mm。鋼(gang)的(de)(de)冶煉除經過爐外精煉外,還(huan)應經真空脫氣處理。BJ450鋼(gang)管(guan)(guan)以正火狀態或調質狀態交(jiao)貨(huo),BJ770、BJ890鋼(gang)管(guan)(guan)以調質狀態交(jiao)貨(huo)。力學(xue)性(xing)能包括拉伸和沖擊,其中抗拉強(qiang)度(du)(du)規定了最(zui)(zui)小(xiao)和最(zui)(zui)大(da)值,沖擊試驗(yan)溫度(du)(du)為(wei)(wei)-20℃。超聲檢測驗(yan)收(shou)等(deng)級(ji)(ji)為(wei)(wei)L3,或漏(lou)磁檢測驗(yan)收(shou)等(deng)級(ji)(ji)L3,或渦流檢測驗(yan)收(shou)等(deng)級(ji)(ji)B。渦流或漏(lou)磁探(tan)傷時,鋼(gang)管(guan)(guan)每端剩(sheng)磁不(bu)大(da)于(yu)(yu)20Gs。
3. 國內外標(biao)(biao)準對比及標(biao)(biao)準水(shui)平
和(he)國(guo)外(wai)(wai)《機(ji)械(xie)結(jie)構用合(he)(he)金鋼鋼管(guan)(guan)》(JIS G 3441-2004)、《非合(he)(he)金結(jie)構鋼、細(xi)晶粒結(jie)構鋼熱(re)軋鋼管(guan)(guan)第(di)1部(bu)分:技術交貨(huo)條件》(EN 10210-1:2006)、《用于機(ji)械(xie)和(he)一般工程用途的(de)無縫鋼管(guan)(guan)交貨(huo)技術條件第(di)1部(bu)分非合(he)(he)金和(he)合(he)(he)金鋼管(guan)(guan)》(EN 10297-1:2003)等相關(guan)標(biao)(biao)準(zhun)(zhun)(zhun)相比(bi),本(ben)標(biao)(biao)準(zhun)(zhun)(zhun)熱(re)管(guan)(guan)的(de)外(wai)(wai)徑偏差(cha)與國(guo)外(wai)(wai)標(biao)(biao)準(zhun)(zhun)(zhun)一致,壁厚(hou)偏差(cha)嚴(yan)于三個國(guo)外(wai)(wai)標(biao)(biao)準(zhun)(zhun)(zhun);長度(du)(du)允許偏差(cha)與EN10210-1和(he)EN10297-1相當,但嚴(yan)于JIS G3441;彎曲(qu)度(du)(du)嚴(yan)于國(guo)外(wai)(wai)標(biao)(biao)準(zhun)(zhun)(zhun);不(bu)(bu)圓度(du)(du)、壁厚(hou)不(bu)(bu)均嚴(yan)于國(guo)外(wai)(wai)標(biao)(biao)準(zhun)(zhun)(zhun);化學成(cheng)分、交貨(huo)狀態(tai)、力學性(xing)能(neng)、沖擊吸收能(neng)量、無損檢測、端頭(tou)外(wai)(wai)形、表面質量等要求嚴(yan)于國(guo)外(wai)(wai)標(biao)(biao)準(zhun)(zhun)(zhun)。本(ben)標(biao)(biao)準(zhun)(zhun)(zhun)水平(ping)為國(guo)際(ji)先進水平(ping)。

