包鋼不銹鋼管廠主要有以下鋼管生產線:
1. 制(zhi)鋼生(sheng)產(chan)線;2. Φ180mm MPM連軋(ya)生(sheng)產(chan)線;3. ф159mm PQF連軋(ya)生(sheng)產(chan)線;4. Φ460mm PQF連軋(ya)生(sheng)產(chan)線;5. 石油(you)管(guan)生(sheng)產(chan)線。鋼管(guan)公司(si)無(wu)縫管(guan)生(sheng)產(chan)工藝流(liu)程:
魚雷(lei)罐(鐵水(shui))→轉爐(鋼水(shui))→精(jing)煉→連(lian)鑄(連(lian)鑄圓坯(pi))→各(ge)熱軋線(xian)環形加熱爐(坯(pi)料加熱)→穿(chuan)孔機(毛管)→連(lian)軋機(荒管)→定張減(jian)(定徑)→鋼管定尺(chi)鋸切→矯直→檢查→噴標→打包→成品(pin)入(ru)庫(成品(pin))。
制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。
Φ180mm生產線于1999年(nian)投(tou)產,引進了意大利INNSE公司(si)設計制造的(de)(de)五機(ji)(ji)架(jia)MINI-MPM連軋機(ji)(ji);同時(shi)配套(tao)有(you)12機(ji)(ji)架(jia)三輥(gun)定徑(jing)(jing)機(ji)(ji)和(he)24機(ji)(ji)架(jia)的(de)(de)三輥(gun)張力(li)減徑(jing)(jing)機(ji)(ji)。機(ji)(ji)組年(nian)設計能力(li)為20萬噸(dun),現年(nian)產量已達到(dao)37萬噸(dun)以上,可生產外(wai)徑(jing)(jing)范圍為ф60.3~244.5mm,壁厚范圍為2.5~27mm的(de)(de)各類石(shi)油套(tao)管(guan)、管(guan)線管(guan)、低中壓(ya)鍋(guo)爐(lu)管(guan)、高壓(ya)鍋(guo)爐(lu)管(guan)、機(ji)(ji)械用管(guan)、氣瓶管(guan)、高壓(ya)化肥管(guan)、石(shi)油裂(lie)化管(guan)等(deng)。
Φ180mm精整(zheng)有兩條(tiao)精整(zheng)生產線(xian),分別于2003年投(tou)產一(yi)套(tao)ф180mm德國 SMS MEER 進口精整(zheng)線(xian),2015年投(tou)產建成一(yi)套(tao)ф245國產精整(zheng)線(xian),可(ke)以(yi)進行矯直、無損檢測、人工檢查(cha)、水壓試驗、倒棱、通徑、測長(chang)、稱重、噴(pen)標、包裝作業工序(xu)。
Φ159mm熱軋生(sheng)產(chan)線于2011年投產(chan),熱軋區域引進(jin)了(le)當今國際最先進(jin)PQF連軋機(ji)(ji)組(zu)。主體設備由SMS INNSE公(gong)司設計制造。6機(ji)(ji)架(jia)(jia)連軋機(ji)(ji)采用(yong)(yong)(yong)了(le)PQF工(gong)藝最先進(jin)的正(zheng)Y倒Y交替布置方式,同(tong)時配置了(le)德國MEER公(gong)司設計制造的24機(ji)(ji)架(jia)(jia)三(san)輥張力減(jian)徑機(ji)(ji),可對(dui)鋼(gang)管(guan)(guan)進(jin)行在線測(ce)徑、測(ce)厚和測(ce)溫。預精(jing)整區域建設有三(san)條相同(tong)配置的高(gao)水(shui)平預精(jing)整線,可以進(jin)行鋼(gang)管(guan)(guan)定尺鋸切、矯直、無損檢(jian)測(ce)、人工(gong)檢(jian)查、吹(chui)吸灰、測(ce)長、稱(cheng)重、噴標、包裝等作業工(gong)序。機(ji)(ji)組(zu)設計年產(chan)量40萬(wan)噸(dun),可生(sheng)產(chan)外徑范(fan)圍為(wei)ф38~168mm,壁厚范(fan)圍為(wei)2.8~25mm的各類(lei)石油(you)套(tao)管(guan)(guan)、管(guan)(guan)線管(guan)(guan)、鉆桿、低中壓鍋(guo)爐管(guan)(guan)、高(gao)壓鍋(guo)爐管(guan)(guan)、機(ji)(ji)械用(yong)(yong)(yong)管(guan)(guan)、輸送流體用(yong)(yong)(yong)管(guan)(guan)、船舶用(yong)(yong)(yong)管(guan)(guan)、石油(you)裂化管(guan)(guan)等。
Φ460mm熱(re)軋生(sheng)產線于(yu)2012年(nian)(nian)投產,熱(re)軋區(qu)域(yu)引進了當今國際最先(xian)進PQF連軋機(ji)組。主體設(she)(she)備由SMS INNSE公(gong)司(si)設(she)(she)計制造。采用(yong)的(de)5機(ji)架(jia)三輥(gun)(gun)連軋機(ji)可進行軸向(xiang)快速換輥(gun)(gun);同時配套由MEER公(gong)司(si)設(she)(she)計的(de)12機(ji)架(jia)三輥(gun)(gun)定徑機(ji),可對鋼管(guan)進行在線測(ce)徑、測(ce)長(chang)和測(ce)溫(wen)。預精整區(qu)域(yu)建設(she)(she)有兩條相同配置的(de)高水(shui)平預精整線,可以(yi)進行鋼管(guan)定尺鋸切、矯直、無損檢(jian)測(ce)、人工檢(jian)查、吹(chui)吸灰、測(ce)長(chang)、稱重、噴標、包裝等(deng)作業工序。機(ji)組設(she)(she)計年(nian)(nian)產量62萬噸,可生(sheng)產外(wai)徑范圍為ф244.5~457mm,壁厚范圍為6.0~60mm的(de)各類石(shi)油(you)(you)套管(guan)、管(guan)線管(guan)、鉆(zhan)桿、低中壓鍋爐(lu)管(guan)、高壓鍋爐(lu)管(guan)、機(ji)械(xie)用(yong)管(guan)、氣瓶管(guan)、石(shi)油(you)(you)裂化管(guan)、特(te)殊用(yong)途油(you)(you)套管(guan)及其(qi)他高合金(jin)管(guan)等(deng)。
不(bu)銹鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)公司配(pei)套建設(she)有(you)(you)三條(tiao)(tiao)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)線(xian)(xian)(xian)。φ159mm生(sheng)(sheng)產(chan)線(xian)(xian)(xian)和ф460mm生(sheng)(sheng)產(chan)線(xian)(xian)(xian)配(pei)套建設(she)的(de)(de)兩條(tiao)(tiao)新型熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)線(xian)(xian)(xian),其(qi)核心設(she)備(bei)均(jun)采用進(jin)口先進(jin)設(she)備(bei),可(ke)(ke)按照標(biao)準(zhun)或用戶(hu)要(yao)求(qiu)對(dui)油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)(deng)(deng)(deng)品(pin)種進(jin)行管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩粗、調質、正(zheng)(zheng)火(huo)、正(zheng)(zheng)火(huo)+回火(huo)及退火(huo)等(deng)(deng)(deng)(deng)(deng)工(gong)(gong)序作業。其(qi)中在ф159mm熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)線(xian)(xian)(xian)建設(she)有(you)(you)一(yi)(yi)條(tiao)(tiao)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩粗線(xian)(xian)(xian)、一(yi)(yi)條(tiao)(tiao)油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)、一(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)、一(yi)(yi)條(tiao)(tiao)油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)(zheng)線(xian)(xian)(xian)和一(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)(zheng)線(xian)(xian)(xian);在ф460mm熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)線(xian)(xian)(xian)建設(she)有(you)(you)一(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)和一(yi)(yi)條(tiao)(tiao)高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)(zheng)線(xian)(xian)(xian)。油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)墩粗線(xian)(xian)(xian)可(ke)(ke)生(sheng)(sheng)產(chan)外徑(jing)ф48.26~114.3mm、壁厚為(wei)3.68~16mm、長度為(wei)6~12.8m的(de)(de)加厚油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)可(ke)(ke)生(sheng)(sheng)產(chan)外徑(jing)為(wei)ф38~168.3mm、壁厚為(wei)3~25mm、長度為(wei)6000~14630mm的(de)(de)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan),主要(yao)品(pin)種有(you)(you)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、套管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合金結構(gou)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、船舶管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、石油(you)裂化管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)(deng)(deng)(deng);配(pei)套的(de)(de)兩條(tiao)(tiao)高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)線(xian)(xian)(xian)可(ke)(ke)按照GB 5310-2008、ASTM A335及 ASTM A213等(deng)(deng)(deng)(deng)(deng)標(biao)準(zhun)對(dui)鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)進(jin)行正(zheng)(zheng)火(huo)、正(zheng)(zheng)火(huo)+回火(huo)及回火(huo)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)作業。ф180mm生(sheng)(sheng)產(chan)線(xian)(xian)(xian)于2004年(nian)配(pei)套建設(she)了(le)一(yi)(yi)條(tiao)(tiao)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)線(xian)(xian)(xian),可(ke)(ke)按照標(biao)準(zhun)或用戶(hu)要(yao)求(qiu)對(dui)油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)(deng)(deng)(deng)產(chan)品(pin)進(jin)行調質、正(zheng)(zheng)火(huo)、正(zheng)(zheng)火(huo)+回火(huo)工(gong)(gong)序作業;在該(gai)條(tiao)(tiao)熱(re)(re)(re)(re)處(chu)(chu)(chu)理(li)(li)(li)(li)(li)生(sheng)(sheng)產(chan)線(xian)(xian)(xian)已成功開(kai)發(fa)生(sheng)(sheng)產(chan)了(le)BT80SS、BT90SS及BT100H等(deng)(deng)(deng)(deng)(deng)自主研發(fa)的(de)(de)特(te)殊用途石油(you)套管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)。
石油(you)管(guan)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)于2004年投產(chan)(chan),有兩條(tiao)管(guan)體生(sheng)(sheng)產(chan)(chan)作業線(xian)(xian)和(he)一(yi)條(tiao)接(jie)箍(gu)(gu)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)組(zu)成,其(qi)中一(yi)條(tiao)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)為搬遷、配套(tao)、改造原加工線(xian)(xian),年加工ф139.7~339.7mm套(tao)管(guan)6萬噸(dun),另(ling)一(yi)條(tiao)為新(xin)(xin)建生(sheng)(sheng)產(chan)(chan)線(xian)(xian),年加工ф60.3~244.5mm套(tao)管(guan)7萬噸(dun),接(jie)箍(gu)(gu)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)年加工ф73~365.1mm套(tao)管(guan)、油(you)管(guan)接(jie)箍(gu)(gu)71萬件。新(xin)(xin)建生(sheng)(sheng)產(chan)(chan)線(xian)(xian)和(he)接(jie)箍(gu)(gu)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)的(de)(de)主要設備(bei)如鋼管(guan)車(che)絲機(ji)(ji)和(he)水壓試(shi)驗(yan)、通(tong)徑機(ji)(ji)是(shi)由(you)德國DEMAG Meer引進的(de)(de),接(jie)箍(gu)(gu)車(che)絲機(ji)(ji)是(shi)由(you)比(bi)利時Colinet引進的(de)(de),預擰(ning)、擰(ning)接(jie)機(ji)(ji)組(zu)是(shi)由(you)美國引進的(de)(de),采用了二級自動化控(kong)制系(xi)統,通(tong)過通(tong)訊網絡連接(jie),組(zu)成并行運算、集中管(guan)理、分散控(kong)制、資源共享的(de)(de)分布式(shi)計(ji)算機(ji)(ji)控(kong)制系(xi)統,實現了基礎自動化操作方(fang)式(shi)。