包鋼不銹(xiu)鋼管廠主要有以下鋼管生產線:
1. 制鋼生產(chan)(chan)線(xian);2. Φ180mm MPM連軋(ya)生產(chan)(chan)線(xian);3. ф159mm PQF連軋(ya)生產(chan)(chan)線(xian);4. Φ460mm PQF連軋(ya)生產(chan)(chan)線(xian);5. 石油(you)管(guan)生產(chan)(chan)線(xian)。鋼管(guan)公(gong)司無縫管(guan)生產(chan)(chan)工(gong)藝流程:
魚(yu)雷罐(鐵水)→轉(zhuan)爐(lu)(lu)(鋼水)→精(jing)煉→連鑄(連鑄圓坯)→各熱軋(ya)線環形(xing)加熱爐(lu)(lu)(坯料加熱)→穿孔(kong)機(毛管)→連軋(ya)機(荒管)→定張(zhang)減(定徑)→鋼管定尺鋸切(qie)→矯直→檢查→噴(pen)標(biao)→打包→成品(pin)入庫(成品(pin))。
制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。
Φ180mm生產(chan)(chan)線(xian)于1999年(nian)投產(chan)(chan),引進(jin)了(le)意(yi)大(da)利INNSE公(gong)司(si)設計(ji)制造的(de)五機(ji)(ji)架MINI-MPM連軋機(ji)(ji);同時配套有12機(ji)(ji)架三輥定徑(jing)機(ji)(ji)和24機(ji)(ji)架的(de)三輥張力(li)減徑(jing)機(ji)(ji)。機(ji)(ji)組(zu)年(nian)設計(ji)能力(li)為(wei)20萬噸(dun),現年(nian)產(chan)(chan)量已達到37萬噸(dun)以上,可生產(chan)(chan)外徑(jing)范圍(wei)為(wei)ф60.3~244.5mm,壁(bi)厚范圍(wei)為(wei)2.5~27mm的(de)各類石油套管(guan)(guan)(guan)、管(guan)(guan)(guan)線(xian)管(guan)(guan)(guan)、低(di)中(zhong)壓鍋爐管(guan)(guan)(guan)、高(gao)壓鍋爐管(guan)(guan)(guan)、機(ji)(ji)械用管(guan)(guan)(guan)、氣瓶(ping)管(guan)(guan)(guan)、高(gao)壓化(hua)肥管(guan)(guan)(guan)、石油裂化(hua)管(guan)(guan)(guan)等(deng)。
Φ180mm精整有兩條精整生產線,分別于(yu)2003年(nian)投產一(yi)套(tao)ф180mm德國 SMS MEER 進(jin)口精整線,2015年(nian)投產建成一(yi)套(tao)ф245國產精整線,可(ke)以進(jin)行矯直、無損檢(jian)測、人(ren)工(gong)檢(jian)查、水壓(ya)試驗、倒(dao)棱、通徑、測長、稱重(zhong)、噴標、包裝作業工(gong)序(xu)。
Φ159mm熱軋生產線(xian)于2011年投(tou)產,熱軋區(qu)(qu)域引進(jin)了當今國際最先進(jin)PQF連(lian)軋機(ji)組。主體設備由SMS INNSE公司設計(ji)制造。6機(ji)架連(lian)軋機(ji)采(cai)用(yong)了PQF工藝(yi)最先進(jin)的正Y倒Y交(jiao)替布置方式,同時配置了德國MEER公司設計(ji)制造的24機(ji)架三輥(gun)張力減(jian)徑(jing)機(ji),可(ke)(ke)對鋼管(guan)(guan)進(jin)行在線(xian)測(ce)徑(jing)、測(ce)厚(hou)和測(ce)溫。預精(jing)整區(qu)(qu)域建設有(you)三條相(xiang)同配置的高水平預精(jing)整線(xian),可(ke)(ke)以進(jin)行鋼管(guan)(guan)定尺(chi)鋸切、矯直、無損檢(jian)測(ce)、人工檢(jian)查、吹吸灰、測(ce)長、稱(cheng)重、噴標(biao)、包裝(zhuang)等作業(ye)工序(xu)。機(ji)組設計(ji)年產量40萬(wan)噸,可(ke)(ke)生產外徑(jing)范圍(wei)為ф38~168mm,壁厚(hou)范圍(wei)為2.8~25mm的各類石(shi)油(you)套管(guan)(guan)、管(guan)(guan)線(xian)管(guan)(guan)、鉆桿(gan)、低中(zhong)壓鍋爐(lu)管(guan)(guan)、高壓鍋爐(lu)管(guan)(guan)、機(ji)械(xie)用(yong)管(guan)(guan)、輸送(song)流體用(yong)管(guan)(guan)、船舶用(yong)管(guan)(guan)、石(shi)油(you)裂化(hua)管(guan)(guan)等。
Φ460mm熱軋(ya)生產(chan)(chan)線(xian)于2012年投產(chan)(chan),熱軋(ya)區域引進(jin)(jin)了(le)當今國(guo)際最先(xian)進(jin)(jin)PQF連軋(ya)機(ji)組(zu)。主體設(she)備由(you)SMS INNSE公司設(she)計制造。采用的(de)(de)5機(ji)架(jia)三輥(gun)連軋(ya)機(ji)可(ke)進(jin)(jin)行軸向(xiang)快速(su)換輥(gun);同時配套(tao)由(you)MEER公司設(she)計的(de)(de)12機(ji)架(jia)三輥(gun)定徑機(ji),可(ke)對鋼(gang)管(guan)(guan)進(jin)(jin)行在線(xian)測(ce)徑、測(ce)長和(he)測(ce)溫。預精整區域建設(she)有兩條(tiao)相同配置的(de)(de)高水(shui)平預精整線(xian),可(ke)以(yi)進(jin)(jin)行鋼(gang)管(guan)(guan)定尺鋸切(qie)、矯直、無損檢(jian)測(ce)、人(ren)工檢(jian)查、吹吸灰(hui)、測(ce)長、稱重、噴(pen)標、包裝等作業工序。機(ji)組(zu)設(she)計年產(chan)(chan)量62萬噸,可(ke)生產(chan)(chan)外徑范(fan)圍(wei)為(wei)(wei)ф244.5~457mm,壁厚范(fan)圍(wei)為(wei)(wei)6.0~60mm的(de)(de)各類石(shi)油(you)套(tao)管(guan)(guan)、管(guan)(guan)線(xian)管(guan)(guan)、鉆桿、低中(zhong)壓鍋(guo)爐管(guan)(guan)、高壓鍋(guo)爐管(guan)(guan)、機(ji)械用管(guan)(guan)、氣瓶管(guan)(guan)、石(shi)油(you)裂化管(guan)(guan)、特殊用途油(you)套(tao)管(guan)(guan)及(ji)其他高合(he)金(jin)管(guan)(guan)等。
不銹鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)公司配(pei)套(tao)(tao)建(jian)(jian)設(she)(she)有三條熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)生(sheng)(sheng)產(chan)線(xian)(xian)。φ159mm生(sheng)(sheng)產(chan)線(xian)(xian)和ф460mm生(sheng)(sheng)產(chan)線(xian)(xian)配(pei)套(tao)(tao)建(jian)(jian)設(she)(she)的(de)兩(liang)條新型熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)生(sheng)(sheng)產(chan)線(xian)(xian),其(qi)(qi)核心設(she)(she)備均采(cai)用(yong)進(jin)(jin)口先進(jin)(jin)設(she)(she)備,可(ke)按照(zhao)標(biao)準或(huo)用(yong)戶要(yao)求對油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)品種(zhong)進(jin)(jin)行(xing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩(dun)(dun)粗(cu)(cu)、調(diao)質、正(zheng)火(huo)、正(zheng)火(huo)+回火(huo)及(ji)(ji)退火(huo)等(deng)(deng)工(gong)序作業(ye)。其(qi)(qi)中在ф159mm熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)生(sheng)(sheng)產(chan)線(xian)(xian)建(jian)(jian)設(she)(she)有一(yi)條油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩(dun)(dun)粗(cu)(cu)線(xian)(xian)、一(yi)條油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)線(xian)(xian)、一(yi)條高(gao)(gao)(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)線(xian)(xian)、一(yi)條油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整線(xian)(xian)和一(yi)條高(gao)(gao)(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整線(xian)(xian);在ф460mm熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)生(sheng)(sheng)產(chan)線(xian)(xian)建(jian)(jian)設(she)(she)有一(yi)條高(gao)(gao)(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)線(xian)(xian)和一(yi)條高(gao)(gao)(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整線(xian)(xian)。油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)墩(dun)(dun)粗(cu)(cu)線(xian)(xian)可(ke)生(sheng)(sheng)產(chan)外徑(jing)ф48.26~114.3mm、壁(bi)厚為(wei)(wei)3.68~16mm、長(chang)度(du)為(wei)(wei)6~12.8m的(de)加厚油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)線(xian)(xian)可(ke)生(sheng)(sheng)產(chan)外徑(jing)為(wei)(wei)ф38~168.3mm、壁(bi)厚為(wei)(wei)3~25mm、長(chang)度(du)為(wei)(wei)6000~14630mm的(de)熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan),主要(yao)品種(zhong)有油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、套(tao)(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合金結構管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、船舶管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、石油(you)裂化管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng);配(pei)套(tao)(tao)的(de)兩(liang)條高(gao)(gao)(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)線(xian)(xian)可(ke)按照(zhao)GB 5310-2008、ASTM A335及(ji)(ji) ASTM A213等(deng)(deng)標(biao)準對鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)進(jin)(jin)行(xing)正(zheng)火(huo)、正(zheng)火(huo)+回火(huo)及(ji)(ji)回火(huo)熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)作業(ye)。ф180mm生(sheng)(sheng)產(chan)線(xian)(xian)于2004年配(pei)套(tao)(tao)建(jian)(jian)設(she)(she)了(le)一(yi)條熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)生(sheng)(sheng)產(chan)線(xian)(xian),可(ke)按照(zhao)標(biao)準或(huo)用(yong)戶要(yao)求對油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)(gao)壓(ya)鍋(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)(deng)產(chan)品進(jin)(jin)行(xing)調(diao)質、正(zheng)火(huo)、正(zheng)火(huo)+回火(huo)工(gong)序作業(ye);在該(gai)條熱(re)(re)(re)(re)(re)處(chu)(chu)(chu)理(li)生(sheng)(sheng)產(chan)線(xian)(xian)已成功開發生(sheng)(sheng)產(chan)了(le)BT80SS、BT90SS及(ji)(ji)BT100H等(deng)(deng)自(zi)主研發的(de)特殊用(yong)途石油(you)套(tao)(tao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)。
石油管(guan)(guan)生(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)于2004年投(tou)產(chan)(chan),有兩條(tiao)管(guan)(guan)體生(sheng)(sheng)(sheng)產(chan)(chan)作業線(xian)(xian)(xian)和(he)(he)一條(tiao)接(jie)(jie)箍生(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)組成(cheng),其中(zhong)一條(tiao)生(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)為搬遷、配套、改造原加工線(xian)(xian)(xian),年加工ф139.7~339.7mm套管(guan)(guan)6萬噸(dun)(dun),另(ling)一條(tiao)為新建(jian)生(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian),年加工ф60.3~244.5mm套管(guan)(guan)7萬噸(dun)(dun),接(jie)(jie)箍生(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)年加工ф73~365.1mm套管(guan)(guan)、油管(guan)(guan)接(jie)(jie)箍71萬件。新建(jian)生(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)和(he)(he)接(jie)(jie)箍生(sheng)(sheng)(sheng)產(chan)(chan)線(xian)(xian)(xian)的(de)(de)主(zhu)要設(she)備如鋼管(guan)(guan)車絲機(ji)和(he)(he)水壓試驗、通(tong)徑機(ji)是(shi)由(you)德(de)國DEMAG Meer引進的(de)(de),接(jie)(jie)箍車絲機(ji)是(shi)由(you)比利時Colinet引進的(de)(de),預擰、擰接(jie)(jie)機(ji)組是(shi)由(you)美國引進的(de)(de),采(cai)用了二級自(zi)動化控制系(xi)統,通(tong)過通(tong)訊網(wang)絡連接(jie)(jie),組成(cheng)并行運算(suan)、集中(zhong)管(guan)(guan)理、分散控制、資源共享的(de)(de)分布(bu)式計算(suan)機(ji)控制系(xi)統,實現了基礎自(zi)動化操作方式。

