包鋼不銹(xiu)鋼管(guan)廠主要有以下鋼管生產線:


  1. 制鋼生(sheng)(sheng)產(chan)(chan)線(xian)(xian);2. Φ180mm MPM連軋(ya)生(sheng)(sheng)產(chan)(chan)線(xian)(xian);3. ф159mm PQF連軋(ya)生(sheng)(sheng)產(chan)(chan)線(xian)(xian);4. Φ460mm PQF連軋(ya)生(sheng)(sheng)產(chan)(chan)線(xian)(xian);5. 石油管(guan)生(sheng)(sheng)產(chan)(chan)線(xian)(xian)。鋼管(guan)公司無縫管(guan)生(sheng)(sheng)產(chan)(chan)工藝流程:


  魚雷罐(鐵水(shui))→轉爐(鋼(gang)水(shui))→精煉(lian)→連鑄(連鑄圓坯(pi)(pi))→各熱軋線(xian)環形加熱爐(坯(pi)(pi)料加熱)→穿孔機(毛(mao)管)→連軋機(荒管)→定(ding)張減(定(ding)徑)→鋼(gang)管定(ding)尺(chi)鋸切→矯直→檢(jian)查→噴(pen)標→打(da)包→成(cheng)品入庫(成(cheng)品)。


  制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。


  Φ180mm生產線于1999年投(tou)產,引進了意大(da)利INNSE公(gong)司設(she)計制造的(de)五機架MINI-MPM連(lian)軋機;同時配套有12機架三輥定徑機和24機架的(de)三輥張力(li)(li)減(jian)徑機。機組年設(she)計能力(li)(li)為(wei)20萬噸,現年產量已達到37萬噸以上,可(ke)生產外徑范圍(wei)為(wei)ф60.3~244.5mm,壁厚范圍(wei)為(wei)2.5~27mm的(de)各類石油套管(guan)(guan)、管(guan)(guan)線管(guan)(guan)、低中(zhong)壓(ya)鍋爐管(guan)(guan)、高壓(ya)鍋爐管(guan)(guan)、機械用管(guan)(guan)、氣瓶管(guan)(guan)、高壓(ya)化肥管(guan)(guan)、石油裂化管(guan)(guan)等(deng)。


  Φ180mm精整(zheng)(zheng)有兩條(tiao)精整(zheng)(zheng)生(sheng)產(chan)(chan)線(xian),分別于2003年投產(chan)(chan)一(yi)套(tao)ф180mm德(de)國 SMS MEER 進口精整(zheng)(zheng)線(xian),2015年投產(chan)(chan)建成一(yi)套(tao)ф245國產(chan)(chan)精整(zheng)(zheng)線(xian),可以進行矯直、無損檢測(ce)(ce)、人工檢查、水壓試(shi)驗(yan)、倒棱、通徑、測(ce)(ce)長、稱重、噴標、包(bao)裝作業工序。


  Φ159mm熱軋生(sheng)產(chan)線于2011年投(tou)產(chan),熱軋區域引進(jin)了當(dang)今國(guo)際最先進(jin)PQF連(lian)軋機(ji)(ji)(ji)組(zu)。主體(ti)設(she)備(bei)由SMS INNSE公司(si)設(she)計制造。6機(ji)(ji)(ji)架(jia)連(lian)軋機(ji)(ji)(ji)采用(yong)(yong)了PQF工(gong)藝最先進(jin)的(de)正Y倒Y交替布置(zhi)方(fang)式,同(tong)時(shi)配(pei)置(zhi)了德(de)國(guo)MEER公司(si)設(she)計制造的(de)24機(ji)(ji)(ji)架(jia)三(san)輥張力減徑(jing)機(ji)(ji)(ji),可(ke)對鋼管(guan)進(jin)行在線測(ce)(ce)徑(jing)、測(ce)(ce)厚和(he)測(ce)(ce)溫(wen)。預精(jing)(jing)整區域建設(she)有三(san)條相同(tong)配(pei)置(zhi)的(de)高(gao)水平預精(jing)(jing)整線,可(ke)以進(jin)行鋼管(guan)定(ding)尺鋸(ju)切(qie)、矯直(zhi)、無損檢測(ce)(ce)、人工(gong)檢查、吹(chui)吸灰、測(ce)(ce)長、稱重、噴標(biao)、包裝等(deng)(deng)作(zuo)業工(gong)序。機(ji)(ji)(ji)組(zu)設(she)計年產(chan)量40萬噸,可(ke)生(sheng)產(chan)外徑(jing)范圍(wei)為ф38~168mm,壁(bi)厚范圍(wei)為2.8~25mm的(de)各類石油套管(guan)、管(guan)線管(guan)、鉆桿、低(di)中壓鍋爐(lu)管(guan)、高(gao)壓鍋爐(lu)管(guan)、機(ji)(ji)(ji)械用(yong)(yong)管(guan)、輸送流(liu)體(ti)用(yong)(yong)管(guan)、船舶用(yong)(yong)管(guan)、石油裂化管(guan)等(deng)(deng)。


  Φ460mm熱軋(ya)生(sheng)(sheng)產(chan)(chan)線(xian)于(yu)2012年投產(chan)(chan),熱軋(ya)區域(yu)引進(jin)了當(dang)今國際(ji)最先進(jin)PQF連軋(ya)機(ji)(ji)(ji)組(zu)。主體設(she)備(bei)由SMS INNSE公司(si)設(she)計(ji)(ji)制(zhi)造(zao)。采用(yong)的(de)5機(ji)(ji)(ji)架三(san)輥連軋(ya)機(ji)(ji)(ji)可進(jin)行軸向快速換輥;同時配套(tao)由MEER公司(si)設(she)計(ji)(ji)的(de)12機(ji)(ji)(ji)架三(san)輥定(ding)徑機(ji)(ji)(ji),可對鋼(gang)(gang)管進(jin)行在線(xian)測(ce)(ce)(ce)徑、測(ce)(ce)(ce)長和測(ce)(ce)(ce)溫。預(yu)精整區域(yu)建(jian)設(she)有兩條相同配置的(de)高(gao)水平預(yu)精整線(xian),可以進(jin)行鋼(gang)(gang)管定(ding)尺(chi)鋸(ju)切、矯直、無損檢(jian)測(ce)(ce)(ce)、人(ren)工檢(jian)查(cha)、吹吸(xi)灰(hui)、測(ce)(ce)(ce)長、稱重、噴標、包裝等作業工序。機(ji)(ji)(ji)組(zu)設(she)計(ji)(ji)年產(chan)(chan)量62萬噸,可生(sheng)(sheng)產(chan)(chan)外徑范圍為ф244.5~457mm,壁厚范圍為6.0~60mm的(de)各類石(shi)油(you)套(tao)管、管線(xian)管、鉆桿、低(di)中壓鍋爐管、高(gao)壓鍋爐管、機(ji)(ji)(ji)械用(yong)管、氣瓶管、石(shi)油(you)裂化管、特殊用(yong)途油(you)套(tao)管及其他(ta)高(gao)合(he)金(jin)管等。


  不銹(xiu)鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)公司(si)配(pei)套建設(she)有(you)三條(tiao)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)。φ159mm生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)和(he)ф460mm生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)配(pei)套建設(she)的兩條(tiao)新型熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian),其核心(xin)設(she)備(bei)均采用(yong)(yong)(yong)(yong)(yong)進(jin)口(kou)先(xian)進(jin)設(she)備(bei),可(ke)(ke)按(an)(an)照標(biao)準或用(yong)(yong)(yong)(yong)(yong)戶(hu)(hu)要求對油(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)壓(ya)(ya)(ya)鍋(guo)(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)品(pin)種(zhong)進(jin)行管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩(dun)(dun)(dun)粗、調質、正火(huo)(huo)(huo)(huo)、正火(huo)(huo)(huo)(huo)+回(hui)(hui)火(huo)(huo)(huo)(huo)及(ji)退火(huo)(huo)(huo)(huo)等(deng)工序(xu)作(zuo)業。其中在ф159mm熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)建設(she)有(you)一(yi)(yi)條(tiao)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)端墩(dun)(dun)(dun)粗線(xian)(xian)(xian)、一(yi)(yi)條(tiao)油(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)線(xian)(xian)(xian)、一(yi)(yi)條(tiao)高(gao)(gao)壓(ya)(ya)(ya)鍋(guo)(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)線(xian)(xian)(xian)、一(yi)(yi)條(tiao)油(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)和(he)一(yi)(yi)條(tiao)高(gao)(gao)壓(ya)(ya)(ya)鍋(guo)(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian);在ф460mm熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)建設(she)有(you)一(yi)(yi)條(tiao)高(gao)(gao)壓(ya)(ya)(ya)鍋(guo)(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)線(xian)(xian)(xian)和(he)一(yi)(yi)條(tiao)高(gao)(gao)壓(ya)(ya)(ya)鍋(guo)(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)。油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)墩(dun)(dun)(dun)粗線(xian)(xian)(xian)可(ke)(ke)生(sheng)產(chan)(chan)(chan)(chan)外(wai)徑(jing)ф48.26~114.3mm、壁(bi)厚(hou)為3.68~16mm、長度為6~12.8m的加厚(hou)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan);油(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)線(xian)(xian)(xian)可(ke)(ke)生(sheng)產(chan)(chan)(chan)(chan)外(wai)徑(jing)為ф38~168.3mm、壁(bi)厚(hou)為3~25mm、長度為6000~14630mm的熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan),主(zhu)(zhu)要品(pin)種(zhong)有(you)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、套管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合(he)金結(jie)構管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、船舶管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、石(shi)油(you)裂化(hua)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng);配(pei)套的兩條(tiao)高(gao)(gao)壓(ya)(ya)(ya)鍋(guo)(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)線(xian)(xian)(xian)可(ke)(ke)按(an)(an)照GB 5310-2008、ASTM A335及(ji) ASTM A213等(deng)標(biao)準對鋼管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)進(jin)行正火(huo)(huo)(huo)(huo)、正火(huo)(huo)(huo)(huo)+回(hui)(hui)火(huo)(huo)(huo)(huo)及(ji)回(hui)(hui)火(huo)(huo)(huo)(huo)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)作(zuo)業。ф180mm生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)于(yu)2004年配(pei)套建設(she)了一(yi)(yi)條(tiao)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian),可(ke)(ke)按(an)(an)照標(biao)準或用(yong)(yong)(yong)(yong)(yong)戶(hu)(hu)要求對油(you)井(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)壓(ya)(ya)(ya)鍋(guo)(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、專用(yong)(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)產(chan)(chan)(chan)(chan)品(pin)進(jin)行調質、正火(huo)(huo)(huo)(huo)、正火(huo)(huo)(huo)(huo)+回(hui)(hui)火(huo)(huo)(huo)(huo)工序(xu)作(zuo)業;在該條(tiao)熱(re)(re)(re)(re)處(chu)(chu)理(li)(li)生(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)已(yi)成功開發生(sheng)產(chan)(chan)(chan)(chan)了BT80SS、BT90SS及(ji)BT100H等(deng)自主(zhu)(zhu)研發的特(te)殊(shu)用(yong)(yong)(yong)(yong)(yong)途(tu)石(shi)油(you)套管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)。


  石油(you)管(guan)生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)于(yu)2004年(nian)(nian)投產(chan)(chan)(chan),有(you)兩條(tiao)(tiao)管(guan)體生(sheng)產(chan)(chan)(chan)作業線(xian)(xian)(xian)和(he)一(yi)條(tiao)(tiao)接(jie)(jie)(jie)箍生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)組(zu)成,其(qi)中一(yi)條(tiao)(tiao)生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)為搬遷、配套(tao)(tao)、改造(zao)原加(jia)(jia)(jia)工(gong)線(xian)(xian)(xian),年(nian)(nian)加(jia)(jia)(jia)工(gong)ф139.7~339.7mm套(tao)(tao)管(guan)6萬噸,另一(yi)條(tiao)(tiao)為新建生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian),年(nian)(nian)加(jia)(jia)(jia)工(gong)ф60.3~244.5mm套(tao)(tao)管(guan)7萬噸,接(jie)(jie)(jie)箍生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)年(nian)(nian)加(jia)(jia)(jia)工(gong)ф73~365.1mm套(tao)(tao)管(guan)、油(you)管(guan)接(jie)(jie)(jie)箍71萬件。新建生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)和(he)接(jie)(jie)(jie)箍生(sheng)產(chan)(chan)(chan)線(xian)(xian)(xian)的(de)(de)主要設備如鋼管(guan)車(che)絲機(ji)和(he)水(shui)壓試驗、通(tong)徑機(ji)是(shi)由(you)德國DEMAG Meer引進(jin)(jin)的(de)(de),接(jie)(jie)(jie)箍車(che)絲機(ji)是(shi)由(you)比利時Colinet引進(jin)(jin)的(de)(de),預擰、擰接(jie)(jie)(jie)機(ji)組(zu)是(shi)由(you)美國引進(jin)(jin)的(de)(de),采用了二級(ji)自動化控(kong)制系(xi)統,通(tong)過通(tong)訊網絡連接(jie)(jie)(jie),組(zu)成并行運算、集(ji)中管(guan)理、分(fen)散控(kong)制、資源共(gong)享的(de)(de)分(fen)布式(shi)計(ji)算機(ji)控(kong)制系(xi)統,實(shi)現了基礎(chu)自動化操作方式(shi)。




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