包鋼不(bu)銹鋼管廠主要有以下鋼管生產線:


  1. 制鋼生產(chan)(chan)(chan)線(xian)(xian);2. Φ180mm MPM連(lian)軋(ya)(ya)生產(chan)(chan)(chan)線(xian)(xian);3. ф159mm PQF連(lian)軋(ya)(ya)生產(chan)(chan)(chan)線(xian)(xian);4. Φ460mm PQF連(lian)軋(ya)(ya)生產(chan)(chan)(chan)線(xian)(xian);5. 石油(you)管生產(chan)(chan)(chan)線(xian)(xian)。鋼管公(gong)司無縫管生產(chan)(chan)(chan)工(gong)藝(yi)流程:


  魚雷(lei)罐(鐵水(shui))→轉爐(鋼水(shui))→精煉→連(lian)鑄(zhu)(連(lian)鑄(zhu)圓(yuan)坯(pi))→各熱軋(ya)線環形加熱爐(坯(pi)料加熱)→穿孔機(毛管(guan)(guan))→連(lian)軋(ya)機(荒管(guan)(guan))→定張(zhang)減(jian)(定徑)→鋼管(guan)(guan)定尺鋸切→矯直→檢查→噴(pen)標(biao)→打包→成(cheng)品入(ru)庫(成(cheng)品)。


  制鋼生產線的前身為煉鋼廠南部作業區,1997年投產,2013年1號鑄機改造后方圓坯可兼顧生產。目前鑄機可生產方坯280mm×325mm、280mm×380mm、319mm×410mm;圓坯ф430mm、Φ390mm、Φ350mm、φ300mm、ф270mm等14個斷面。采用國內外多項先進技術,包括轉爐干法除塵技術;煤氣、蒸汽回收利用,實現高效環保和負能煉鋼;近期還使用了轉爐出鋼滑板擋渣和紅外線下渣檢測技術、鋼包全程加蓋、VD真空脫氣、結晶器液壓震動等。主要生產設備包括一套雙工位鎂基脫硫裝置、兩座100噸頂底復吹轉爐,五套爐后吹氬喂絲站,兩座LF精煉爐,兩座VD真空脫氣爐,兩臺圓坯兼方坯鑄機。具備年產200萬噸以上能力,主要生產鋼種涵蓋石油套管、石油裂化、管線管、高壓鍋爐管、液壓支架、車橋用管等100多個品種。制鋼作業線具備高鋼級鋼種研發及試制能力,其產品供給鋼管公司四條精品生產線。


  Φ180mm生產(chan)線(xian)于1999年(nian)(nian)投產(chan),引(yin)進了(le)意大利(li)INNSE公司設計(ji)制(zhi)造的五(wu)機(ji)架(jia)MINI-MPM連軋機(ji);同時配套有12機(ji)架(jia)三(san)輥(gun)定徑(jing)(jing)機(ji)和24機(ji)架(jia)的三(san)輥(gun)張(zhang)力(li)減(jian)徑(jing)(jing)機(ji)。機(ji)組年(nian)(nian)設計(ji)能力(li)為(wei)20萬(wan)噸(dun),現年(nian)(nian)產(chan)量已達到(dao)37萬(wan)噸(dun)以上(shang),可生產(chan)外徑(jing)(jing)范圍為(wei)ф60.3~244.5mm,壁厚范圍為(wei)2.5~27mm的各(ge)類石油套管(guan)、管(guan)線(xian)管(guan)、低中壓鍋(guo)爐(lu)管(guan)、高(gao)壓鍋(guo)爐(lu)管(guan)、機(ji)械用管(guan)、氣(qi)瓶管(guan)、高(gao)壓化肥(fei)管(guan)、石油裂化管(guan)等。


  Φ180mm精(jing)整有(you)兩(liang)條(tiao)精(jing)整生產(chan)(chan)線(xian),分別于2003年投(tou)產(chan)(chan)一套(tao)ф180mm德國 SMS MEER 進口精(jing)整線(xian),2015年投(tou)產(chan)(chan)建成一套(tao)ф245國產(chan)(chan)精(jing)整線(xian),可(ke)以進行矯(jiao)直、無損檢測、人(ren)工檢查、水壓試驗、倒棱、通徑、測長、稱重、噴(pen)標、包(bao)裝作業工序。


  Φ159mm熱(re)軋生產(chan)線(xian)(xian)于(yu)2011年投產(chan),熱(re)軋區域(yu)引進(jin)了當今(jin)國際(ji)最先進(jin)PQF連軋機(ji)(ji)組(zu)。主體設(she)備(bei)由SMS INNSE公司(si)設(she)計制造(zao)(zao)。6機(ji)(ji)架(jia)連軋機(ji)(ji)采用了PQF工(gong)藝最先進(jin)的正(zheng)Y倒Y交替布置(zhi)方式,同時配置(zhi)了德國MEER公司(si)設(she)計制造(zao)(zao)的24機(ji)(ji)架(jia)三(san)輥張力(li)減徑機(ji)(ji),可(ke)(ke)對鋼管(guan)進(jin)行(xing)在(zai)線(xian)(xian)測(ce)(ce)徑、測(ce)(ce)厚(hou)和測(ce)(ce)溫。預精整區域(yu)建設(she)有(you)三(san)條相同配置(zhi)的高水平預精整線(xian)(xian),可(ke)(ke)以進(jin)行(xing)鋼管(guan)定尺鋸切、矯(jiao)直、無損檢測(ce)(ce)、人工(gong)檢查、吹吸(xi)灰(hui)、測(ce)(ce)長、稱(cheng)重(zhong)、噴(pen)標、包裝等作業工(gong)序。機(ji)(ji)組(zu)設(she)計年產(chan)量40萬噸,可(ke)(ke)生產(chan)外徑范圍為ф38~168mm,壁厚(hou)范圍為2.8~25mm的各類石(shi)油套管(guan)、管(guan)線(xian)(xian)管(guan)、鉆桿、低中壓(ya)鍋爐(lu)管(guan)、高壓(ya)鍋爐(lu)管(guan)、機(ji)(ji)械用管(guan)、輸送流體用管(guan)、船舶(bo)用管(guan)、石(shi)油裂(lie)化管(guan)等。


  Φ460mm熱(re)軋生產線于2012年(nian)投產,熱(re)軋區域引(yin)進了當今國際最先進PQF連軋機(ji)(ji)組(zu)。主體設(she)(she)備由SMS INNSE公司(si)設(she)(she)計制造(zao)。采用(yong)的(de)5機(ji)(ji)架(jia)(jia)三(san)輥連軋機(ji)(ji)可進行(xing)軸向(xiang)快速換輥;同時配(pei)套由MEER公司(si)設(she)(she)計的(de)12機(ji)(ji)架(jia)(jia)三(san)輥定徑機(ji)(ji),可對(dui)鋼管(guan)進行(xing)在線測(ce)徑、測(ce)長(chang)和測(ce)溫。預(yu)精整(zheng)區域建設(she)(she)有兩條相同配(pei)置(zhi)的(de)高水(shui)平預(yu)精整(zheng)線,可以進行(xing)鋼管(guan)定尺(chi)鋸切、矯直、無損檢測(ce)、人工檢查、吹吸灰、測(ce)長(chang)、稱重、噴(pen)標、包裝等作(zuo)業工序。機(ji)(ji)組(zu)設(she)(she)計年(nian)產量62萬噸,可生產外徑范圍為(wei)ф244.5~457mm,壁厚范圍為(wei)6.0~60mm的(de)各(ge)類石油套管(guan)、管(guan)線管(guan)、鉆桿、低中壓鍋(guo)爐管(guan)、高壓鍋(guo)爐管(guan)、機(ji)(ji)械用(yong)管(guan)、氣瓶管(guan)、石油裂化(hua)管(guan)、特(te)殊用(yong)途油套管(guan)及其他高合(he)金管(guan)等。


  不銹(xiu)鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)公司配套建(jian)(jian)設(she)有(you)三(san)條(tiao)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)。φ159mm生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)和ф460mm生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)配套建(jian)(jian)設(she)的兩條(tiao)新型(xing)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian),其核心設(she)備均采用(yong)(yong)(yong)(yong)進(jin)口先進(jin)設(she)備,可按(an)照(zhao)標(biao)(biao)準(zhun)或用(yong)(yong)(yong)(yong)戶要求對(dui)(dui)油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)(zhuan)用(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)等品(pin)種(zhong)進(jin)行管(guan)(guan)(guan)(guan)(guan)(guan)端(duan)墩(dun)粗(cu)(cu)、調(diao)質、正(zheng)火(huo)(huo)(huo)、正(zheng)火(huo)(huo)(huo)+回(hui)(hui)(hui)火(huo)(huo)(huo)及退(tui)火(huo)(huo)(huo)等工序(xu)作(zuo)業(ye)。其中在ф159mm熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)建(jian)(jian)設(she)有(you)一(yi)條(tiao)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)管(guan)(guan)(guan)(guan)(guan)(guan)端(duan)墩(dun)粗(cu)(cu)線(xian)(xian)(xian)(xian)、一(yi)條(tiao)油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)(zhuan)用(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)線(xian)(xian)(xian)(xian)、一(yi)條(tiao)高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)線(xian)(xian)(xian)(xian)、一(yi)條(tiao)油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)(zhuan)用(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)(xian)和一(yi)條(tiao)高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)(xian);在ф460mm熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)建(jian)(jian)設(she)有(you)一(yi)條(tiao)高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)光亮熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)線(xian)(xian)(xian)(xian)和一(yi)條(tiao)高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)精整(zheng)線(xian)(xian)(xian)(xian)。油(you)管(guan)(guan)(guan)(guan)(guan)(guan)墩(dun)粗(cu)(cu)線(xian)(xian)(xian)(xian)可生(sheng)(sheng)產(chan)(chan)(chan)(chan)外(wai)徑ф48.26~114.3mm、壁厚為(wei)3.68~16mm、長度為(wei)6~12.8m的加厚油(you)管(guan)(guan)(guan)(guan)(guan)(guan);油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)(zhuan)用(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)線(xian)(xian)(xian)(xian)可生(sheng)(sheng)產(chan)(chan)(chan)(chan)外(wai)徑為(wei)ф38~168.3mm、壁厚為(wei)3~25mm、長度為(wei)6000~14630mm的熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)管(guan)(guan)(guan)(guan)(guan)(guan),主(zhu)要品(pin)種(zhong)有(you)油(you)管(guan)(guan)(guan)(guan)(guan)(guan)、套管(guan)(guan)(guan)(guan)(guan)(guan)、管(guan)(guan)(guan)(guan)(guan)(guan)線(xian)(xian)(xian)(xian)管(guan)(guan)(guan)(guan)(guan)(guan)、合(he)金結構管(guan)(guan)(guan)(guan)(guan)(guan)、船舶(bo)管(guan)(guan)(guan)(guan)(guan)(guan)、石(shi)油(you)裂化管(guan)(guan)(guan)(guan)(guan)(guan)等;配套的兩條(tiao)高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)線(xian)(xian)(xian)(xian)可按(an)照(zhao)GB 5310-2008、ASTM A335及 ASTM A213等標(biao)(biao)準(zhun)對(dui)(dui)鋼(gang)管(guan)(guan)(guan)(guan)(guan)(guan)進(jin)行正(zheng)火(huo)(huo)(huo)、正(zheng)火(huo)(huo)(huo)+回(hui)(hui)(hui)火(huo)(huo)(huo)及回(hui)(hui)(hui)火(huo)(huo)(huo)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)作(zuo)業(ye)。ф180mm生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)于2004年配套建(jian)(jian)設(she)了(le)一(yi)條(tiao)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian),可按(an)照(zhao)標(biao)(biao)準(zhun)或用(yong)(yong)(yong)(yong)戶要求對(dui)(dui)油(you)井管(guan)(guan)(guan)(guan)(guan)(guan)、高(gao)(gao)(gao)壓(ya)鍋(guo)(guo)爐(lu)管(guan)(guan)(guan)(guan)(guan)(guan)、專(zhuan)(zhuan)用(yong)(yong)(yong)(yong)管(guan)(guan)(guan)(guan)(guan)(guan)等產(chan)(chan)(chan)(chan)品(pin)進(jin)行調(diao)質、正(zheng)火(huo)(huo)(huo)、正(zheng)火(huo)(huo)(huo)+回(hui)(hui)(hui)火(huo)(huo)(huo)工序(xu)作(zuo)業(ye);在該(gai)條(tiao)熱(re)(re)(re)處(chu)(chu)(chu)(chu)理(li)(li)生(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)(xian)(xian)(xian)已成功開發生(sheng)(sheng)產(chan)(chan)(chan)(chan)了(le)BT80SS、BT90SS及BT100H等自主(zhu)研發的特殊用(yong)(yong)(yong)(yong)途石(shi)油(you)套管(guan)(guan)(guan)(guan)(guan)(guan)。


  石油(you)管(guan)(guan)(guan)生(sheng)(sheng)(sheng)產線于2004年(nian)投產,有兩(liang)條(tiao)(tiao)管(guan)(guan)(guan)體生(sheng)(sheng)(sheng)產作業線和一條(tiao)(tiao)接(jie)(jie)箍(gu)生(sheng)(sheng)(sheng)產線組成,其中一條(tiao)(tiao)生(sheng)(sheng)(sheng)產線為(wei)搬遷、配套、改造原(yuan)加(jia)工線,年(nian)加(jia)工ф139.7~339.7mm套管(guan)(guan)(guan)6萬噸,另(ling)一條(tiao)(tiao)為(wei)新(xin)建生(sheng)(sheng)(sheng)產線,年(nian)加(jia)工ф60.3~244.5mm套管(guan)(guan)(guan)7萬噸,接(jie)(jie)箍(gu)生(sheng)(sheng)(sheng)產線年(nian)加(jia)工ф73~365.1mm套管(guan)(guan)(guan)、油(you)管(guan)(guan)(guan)接(jie)(jie)箍(gu)71萬件。新(xin)建生(sheng)(sheng)(sheng)產線和接(jie)(jie)箍(gu)生(sheng)(sheng)(sheng)產線的(de)主要設備如鋼(gang)管(guan)(guan)(guan)車(che)絲機(ji)和水壓試驗、通(tong)徑機(ji)是由(you)德國DEMAG Meer引進(jin)(jin)的(de),接(jie)(jie)箍(gu)車(che)絲機(ji)是由(you)比(bi)利時Colinet引進(jin)(jin)的(de),預擰、擰接(jie)(jie)機(ji)組是由(you)美國引進(jin)(jin)的(de),采(cai)用了二級自動(dong)(dong)化(hua)控(kong)制系(xi)統,通(tong)過通(tong)訊網絡連接(jie)(jie),組成并行運算、集中管(guan)(guan)(guan)理、分散控(kong)制、資源共享的(de)分布(bu)式計算機(ji)控(kong)制系(xi)統,實現了基礎(chu)自動(dong)(dong)化(hua)操(cao)作方式。




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