“兩化”融合是信息化和工(gong)業化的(de)(de)結合。多(duo)年(nian)來，一直以(yi)(yi)企(qi)業資源計劃 ERP系(xi)(xi)統(tong)為(wei)(wei)核心的(de)(de)經營管理(li)平臺；以(yi)(yi)制(zhi)造(zao)執(zhi)行(xing)(xing)系(xi)(xi)統(tong)MES為(wei)(wei)基礎(chu)的(de)(de)生(sheng)產運(yun)行(xing)(xing)管理(li)平臺；以(yi)(yi)信息基礎(chu)設施(shi)為(wei)(wei)主體的(de)(de)信息系(xi)(xi)統(tong)運(yun)行(xing)(xing)保(bao)障(zhang)平臺。三大平臺的(de)(de)建(jian)成和應用，標志著企(qi)業在信息化和工(gong)業化融合方面(mian)已經取得了(le)初步成效(xiao)。
目前，鞍鋼無縫不銹鋼管廠已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。
基于現(xian)場生(sheng)(sheng)產設備(bei)(bei)自動化(hua)和管理(li)信(xin)息化(hua)的現(xian)狀，按照“計(ji)(ji)劃排產智(zhi)(zhi)能化(hua)、生(sheng)(sheng)產過程(cheng)協同智(zhi)(zhi)能化(hua)、設備(bei)(bei)互聯互通(tong)智(zhi)(zhi)能化(hua)、生(sheng)(sheng)產資源(yuan)管控智(zhi)(zhi)能化(hua)、質量過程(cheng)控制智(zhi)(zhi)能化(hua)、決(jue)策支持智(zhi)(zhi)能化(hua)”的標(biao)準，開展“智(zhi)(zhi)能工(gong)廠”的設計(ji)(ji)和實(shi)施工(gong)作，實(shi)現(xian)“提(ti)升效率、減少人員、穩定生(sheng)(sheng)產、提(ti)高(gao)質量”的目標(biao)。
（1）基(ji)(ji)(ji)礎(chu)自(zi)(zi)動(dong)化(hua) 鞍鋼無縫不銹鋼管廠基(ji)(ji)(ji)礎(chu)自(zi)(zi)動(dong)化(hua)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)主要由(you)原料鋸切(qie)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、加熱爐系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、穿孔機(ji)(ji)、連軋機(ji)(ji)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、脫(tuo)管機(ji)(ji)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、定徑(jing)機(ji)(ji)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、冷床系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、排鋸系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、矯直(zhi)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、探(tan)傷機(ji)(ji)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、測長稱重(zhong)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、通徑(jing)機(ji)(ji)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、涂油機(ji)(ji)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、高壓水除鱗(lin)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)、包(bao)裝(zhuang)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)及水站、油站、空壓站等(deng)輔(fu)助系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)組成，基(ji)(ji)(ji)礎(chu)自(zi)(zi)動(dong)化(hua)采(cai)(cai)(cai)用AB、ABB、西(xi)門(men)子(zi)(zi)、Ansaldo公(gong)司變頻裝(zhuang)置及美國AVTRON、Ansaldo公(gong)司電控設(she)備SPDM整流(liu)裝(zhuang)置進行控制，PLC采(cai)(cai)(cai)用西(xi)門(men)子(zi)(zi)S7-200、S7-300、S7-400、GE9070進行數(shu)據采(cai)(cai)(cai)集及通訊，通過工業以(yi)太(tai)網(wang)、西(xi)門(men)子(zi)(zi)PROFIBUS DP網(wang)、TPL網(wang)絡，GENIUS網(wang)絡數(shu)據傳輸(shu)。網(wang)絡通訊方(fang)式(shi)主要采(cai)(cai)(cai)用以(yi)太(tai)網(wang)和西(xi)門(men)子(zi)(zi)PROFIBUS DP網(wang)，具(ju)有良好的基(ji)(ji)(ji)礎(chu)條(tiao)件。
（2）制(zhi)造執(zhi)行系統(tong)MES（含化檢驗）接受四(si)級(ji)下發的(de)合同訂單及質(zhi)量(liang)控制(zhi)等(deng)信息(xi)，形成(cheng)(cheng)作業(ye)計劃；收集現場的(de)生(sheng)(sheng)產(chan)實績(ji)信息(xi)并(bing)上(shang)傳四(si)級(ji)；化檢驗數據(ju)采集、完成(cheng)(cheng)質(zhi)量(liang)終判(pan)，打印標簽數據(ju)、完成(cheng)(cheng)裝車作業(ye)和發貨；記錄(lu)生(sheng)(sheng)產(chan)數據(ju)，統(tong)計原料、產(chan)品(pin)、存貨、成(cheng)(cheng)材(cai)率數據(ju)；工(gong)序成(cheng)(cheng)本分(fen)析(xi)、工(gong)藝(yi)質(zhi)量(liang)跟(gen)蹤、能源消耗分(fen)析(xi)。
（3）ERP系(xi)(xi)統 ERP系(xi)(xi)統實現(xian)訂單(dan)和物(wu)料的(de)(de)全生(sheng)(sheng)命周(zhou)期管(guan)理，貫穿了鞍鋼的(de)(de)銷售、質(zhi)量、生(sheng)(sheng)產、儲(chu)運、結(jie)(jie)算業務(wu)。銷售人員(yuan)通(tong)過(guo)ERP系(xi)(xi)統簽訂銷售訂單(dan)，系(xi)(xi)統自動進行質(zhi)量設計(ji)；計(ji)劃(hua)(hua)(hua)員(yuan)通(tong)過(guo)ERP系(xi)(xi)統下發生(sheng)(sheng)產訂單(dan)和生(sheng)(sheng)產計(ji)劃(hua)(hua)(hua)給MES，系(xi)(xi)統自動接收生(sheng)(sheng)產實績(ji)；發貨人員(yuan)通(tong)過(guo)ERP系(xi)(xi)統進行物(wu)料繳庫管(guan)理，編制(zhi)運輸計(ji)劃(hua)(hua)(hua)，進行物(wu)料出(chu)庫及轉庫管(guan)理；最終結(jie)(jie)算人員(yuan)通(tong)過(guo)ERP系(xi)(xi)統進行開票(piao)結(jie)(jie)算管(guan)理。
（4）信(xin)息化網(wang)(wang)(wang)絡(luo)系(xi)統(tong) 鞍鋼(gang)(gang)無縫不銹鋼(gang)(gang)管廠現(xian)有信(xin)息化相(xiang)關網(wang)(wang)(wang)絡(luo)相(xiang)對比較復雜(za)，存(cun)在多(duo)個(ge)功能(neng)單一的網(wang)(wang)(wang)絡(luo)。主要有外網(wang)(wang)(wang)、MES網(wang)(wang)(wang)、ATM、ERP網(wang)(wang)(wang)。少數用(yong)戶可訪(fang)問 Internet，外網(wang)(wang)(wang)由鞍鋼(gang)(gang)專線100M接入，與(yu)其他(ta)網(wang)(wang)(wang)相(xiang)互獨立；MES網(wang)(wang)(wang)承載(zai)MES系(xi)統(tong)、點檢、掃描、共享平臺、化檢驗(yan)、制簽等(deng)應用(yong)；ATM網(wang)(wang)(wang)承載(zai)安(an)環(huan)、調度系(xi)統(tong)、人(ren)力資源(yuan)、股份OA等(deng)應用(yong)；ERP網(wang)(wang)(wang)主要承載(zai)ERP系(xi)統(tong)、SAP（設備、財務）系(xi)統(tong)。
