“兩(liang)化(hua)(hua)”融合(he)是(shi)信(xin)(xin)息化(hua)(hua)和(he)工業化(hua)(hua)的結(jie)合(he)。多年來，一直以(yi)企業資源計劃 ERP系(xi)統(tong)為(wei)核(he)心的經營管理平(ping)臺；以(yi)制造執(zhi)行系(xi)統(tong)MES為(wei)基礎(chu)的生產運行管理平(ping)臺；以(yi)信(xin)(xin)息基礎(chu)設施為(wei)主體的信(xin)(xin)息系(xi)統(tong)運行保障平(ping)臺。三大平(ping)臺的建(jian)成和(he)應(ying)用，標志著(zhu)企業在(zai)信(xin)(xin)息化(hua)(hua)和(he)工業化(hua)(hua)融合(he)方(fang)面已經取得(de)了初步成效。

  目前，鞍鋼無縫不銹(xiu)鋼管廠已經建成了ERP、MES、SAP等系統，主要生產工序已實現了PLC、DCS等系統的控制；實現了生產制造過程、經營管理信息化、數字化，基本達到了“工業3.0”的主要指標，為下一步建設智能工廠、智能制造奠定了堅實基礎。

  基于(yu)現(xian)場生(sheng)產(chan)設備自(zi)動化(hua)(hua)(hua)和管理信(xin)息化(hua)(hua)(hua)的(de)現(xian)狀(zhuang)，按照“計劃排產(chan)智(zhi)(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)、生(sheng)產(chan)過程協同智(zhi)(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)、設備互聯互通智(zhi)(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)、生(sheng)產(chan)資源(yuan)管控智(zhi)(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)、質(zhi)(zhi)量過程控制智(zhi)(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)、決策支持智(zhi)(zhi)(zhi)能(neng)(neng)化(hua)(hua)(hua)”的(de)標準，開展“智(zhi)(zhi)(zhi)能(neng)(neng)工(gong)廠(chang)”的(de)設計和實施工(gong)作，實現(xian)“提升效(xiao)率、減少(shao)人員、穩定生(sheng)產(chan)、提高質(zhi)(zhi)量”的(de)目標。

 （1）基(ji)礎(chu)(chu)自動化 鞍鋼無縫不銹鋼管(guan)廠基(ji)礎(chu)(chu)自動化系(xi)(xi)統(tong)(tong)(tong)主(zhu)要由原(yuan)料鋸(ju)切系(xi)(xi)統(tong)(tong)(tong)、加(jia)熱爐系(xi)(xi)統(tong)(tong)(tong)、穿孔機(ji)(ji)(ji)、連軋機(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)、脫管(guan)機(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)、定徑機(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)、冷床系(xi)(xi)統(tong)(tong)(tong)、排鋸(ju)系(xi)(xi)統(tong)(tong)(tong)、矯(jiao)直系(xi)(xi)統(tong)(tong)(tong)、探傷機(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)、測(ce)長稱重(zhong)系(xi)(xi)統(tong)(tong)(tong)、通(tong)(tong)徑機(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)、涂油機(ji)(ji)(ji)系(xi)(xi)統(tong)(tong)(tong)、高(gao)壓水除鱗系(xi)(xi)統(tong)(tong)(tong)、包裝系(xi)(xi)統(tong)(tong)(tong)及水站、油站、空(kong)壓站等輔(fu)助系(xi)(xi)統(tong)(tong)(tong)組(zu)成(cheng)，基(ji)礎(chu)(chu)自動化采(cai)用AB、ABB、西門子(zi)、Ansaldo公(gong)司(si)變頻裝置及美(mei)國AVTRON、Ansaldo公(gong)司(si)電控(kong)設(she)備(bei)SPDM整(zheng)流裝置進行控(kong)制(zhi)，PLC采(cai)用西門子(zi)S7-200、S7-300、S7-400、GE9070進行數據(ju)(ju)采(cai)集(ji)及通(tong)(tong)訊(xun)，通(tong)(tong)過工業(ye)以(yi)太(tai)(tai)網、西門子(zi)PROFIBUS DP網、TPL網絡(luo)，GENIUS網絡(luo)數據(ju)(ju)傳輸。網絡(luo)通(tong)(tong)訊(xun)方式(shi)主(zhu)要采(cai)用以(yi)太(tai)(tai)網和西門子(zi)PROFIBUS DP網，具有良好(hao)的基(ji)礎(chu)(chu)條件。

 （2）制造(zao)執行系統(tong)MES（含化檢(jian)驗）接受四(si)級下發的(de)合同訂單(dan)及質(zhi)量控制等信息(xi)，形成(cheng)作業計(ji)劃(hua)；收集現場的(de)生產實績信息(xi)并上傳四(si)級；化檢(jian)驗數據(ju)采集、完(wan)成(cheng)質(zhi)量終判，打印標簽數據(ju)、完(wan)成(cheng)裝車作業和發貨；記錄生產數據(ju)，統(tong)計(ji)原料、產品(pin)、存貨、成(cheng)材率數據(ju)；工(gong)序成(cheng)本分析(xi)、工(gong)藝(yi)質(zhi)量跟蹤、能源消耗分析(xi)。

 （3）ERP系(xi)統(tong) ERP系(xi)統(tong)實現訂(ding)單(dan)和物(wu)料的全生命周(zhou)期管理(li)，貫穿了鞍鋼的銷(xiao)售、質(zhi)量(liang)、生產(chan)(chan)、儲運、結(jie)算(suan)業務。銷(xiao)售人員(yuan)通(tong)(tong)過ERP系(xi)統(tong)簽訂(ding)銷(xiao)售訂(ding)單(dan)，系(xi)統(tong)自動進行質(zhi)量(liang)設計(ji)；計(ji)劃(hua)員(yuan)通(tong)(tong)過ERP系(xi)統(tong)下發(fa)生產(chan)(chan)訂(ding)單(dan)和生產(chan)(chan)計(ji)劃(hua)給MES，系(xi)統(tong)自動接收(shou)生產(chan)(chan)實績(ji)；發(fa)貨人員(yuan)通(tong)(tong)過ERP系(xi)統(tong)進行物(wu)料繳庫(ku)管理(li)，編制運輸計(ji)劃(hua)，進行物(wu)料出庫(ku)及轉庫(ku)管理(li)；最終結(jie)算(suan)人員(yuan)通(tong)(tong)過ERP系(xi)統(tong)進行開票結(jie)算(suan)管理(li)。

 （4）信息化(hua)網(wang)(wang)(wang)絡(luo)系統 鞍鋼無縫不(bu)銹鋼管廠現有信息化(hua)相關網(wang)(wang)(wang)絡(luo)相對比較(jiao)復(fu)雜，存(cun)在多個(ge)功能(neng)單一的網(wang)(wang)(wang)絡(luo)。主要有外網(wang)(wang)(wang)、MES網(wang)(wang)(wang)、ATM、ERP網(wang)(wang)(wang)。少數用(yong)戶可訪問 Internet，外網(wang)(wang)(wang)由鞍鋼專線100M接入，與其(qi)他網(wang)(wang)(wang)相互獨立；MES網(wang)(wang)(wang)承(cheng)載(zai)MES系統、點檢、掃描、共享平臺、化(hua)檢驗(yan)、制(zhi)簽等(deng)應用(yong)；ATM網(wang)(wang)(wang)承(cheng)載(zai)安環、調度系統、人力資源、股份OA等(deng)應用(yong)；ERP網(wang)(wang)(wang)主要承(cheng)載(zai)ERP系統、SAP（設備、財務）系統。