①. 可燃氣(qi)體(ti)、液化烴和(he)可燃液體(ti)的(de)(de)(de)(de)金屬管(guan)(guan)(guan)道除(chu)規定(ding)需要采(cai)用法(fa)蘭(lan)連(lian)(lian)接(jie)(jie)外(wai),均應(ying)采(cai)用焊接(jie)(jie)連(lian)(lian)接(jie)(jie)。公稱直徑等(deng)(deng)于或(huo)小于25mm的(de)(de)(de)(de)可燃氣(qi)體(ti)、液化烴和(he)可燃液體(ti)的(de)(de)(de)(de)金屬管(guan)(guan)(guan)道和(he)閥門采(cai)用錐管(guan)(guan)(guan)螺(luo)紋(wen)連(lian)(lian)接(jie)(jie)時,除(chu)能(neng)產生縫隙腐(fu)蝕的(de)(de)(de)(de)介(jie)質(zhi)管(guan)(guan)(guan)道外(wai),應(ying)在螺(luo)紋(wen)處采(cai)用密封焊。規定(ding)采(cai)用法(fa)蘭(lan)連(lian)(lian)接(jie)(jie)的(de)(de)(de)(de)地方(fang)為:與設備(bei)管(guan)(guan)(guan)口法(fa)蘭(lan)的(de)(de)(de)(de)連(lian)(lian)接(jie)(jie)、與法(fa)蘭(lan)閥門的(de)(de)(de)(de)連(lian)(lian)接(jie)(jie)等(deng)(deng);高(gao)黏度(du)、易黏結的(de)(de)(de)(de)聚(ju)合(he)淤漿液和(he)懸浮液等(deng)(deng)易堵塞的(de)(de)(de)(de)管(guan)(guan)(guan)道;凝固點高(gao)的(de)(de)(de)(de)液狀石蠟(la)、瀝青、硫黃等(deng)(deng)管(guan)(guan)(guan)道;停工檢修(xiu)需拆(chai)卸(xie)(xie)的(de)(de)(de)(de)管(guan)(guan)(guan)道等(deng)(deng)。需要經常清(qing)掃(sao)的(de)(de)(de)(de)分配主管(guan)(guan)(guan),管(guan)(guan)(guan)的(de)(de)(de)(de)一端不能(neng)封閉,應(ying)做成能(neng)拆(chai)卸(xie)(xie)的(de)(de)(de)(de)形式,見圖2.231。
管(guan)(guan)(guan)道(dao)采(cai)用焊接(jie)連(lian)(lian)(lian)接(jie),不(bu)(bu)論從強度(du)上、密封(feng)性(xing)能(neng)上都是好的(de)。但是,等于(yu)或(huo)小于(yu)DN25的(de)管(guan)(guan)(guan)道(dao),其焊接(jie)強度(du)不(bu)(bu)佳且(qie)易將焊渣落(luo)入管(guan)(guan)(guan)內引(yin)起管(guan)(guan)(guan)道(dao)堵(du)塞,因此多采(cai)用承(cheng)插焊管(guan)(guan)(guan)件連(lian)(lian)(lian)接(jie),也可采(cai)用錐管(guan)(guan)(guan)螺紋連(lian)(lian)(lian)接(jie)。當采(cai)用錐管(guan)(guan)(guan)螺紋連(lian)(lian)(lian)接(jie)時(shi),有強腐蝕性(xing)介(jie)質(zhi),尤其是含(han)HF等易產生縫隙腐蝕的(de)介(jie)質(zhi),不(bu)(bu)得在螺紋連(lian)(lian)(lian)接(jie)處施以密封(feng)焊,否則一旦泄(xie)漏,后果嚴(yan)重。
②. 可(ke)燃(ran)(ran)(ran)氣體、液(ye)化(hua)烴和可(ke)燃(ran)(ran)(ran)液(ye)體的管(guan)道(dao)不得穿過(guo)與其無關(guan)的建筑物。可(ke)燃(ran)(ran)(ran)氣體、液(ye)化(hua)烴和可(ke)燃(ran)(ran)(ran)液(ye)體的采樣管(guan)道(dao)不應引入化(hua)驗(yan)室。
③. 可(ke)(ke)燃氣體、液化(hua)烴和(he)可(ke)(ke)燃液體的(de)管(guan)(guan)道(dao)應(ying)(ying)架空或沿地敷(fu)設。日常檢(jian)查、檢(jian)修各方面都比較方便,而管(guan)(guan)溝(gou)(gou)和(he)埋地敷(fu)設恰(qia)好相反,破損(sun)不易被及時發現。必須采(cai)用管(guan)(guan)溝(gou)(gou)敷(fu)設時,應(ying)(ying)采(cai)取防止可(ke)(ke)燃氣體、液化(hua)烴和(he)可(ke)(ke)燃液體在管(guan)(guan)溝(gou)(gou)內(nei)積聚(ju)的(de)措施,并在進(jin)、出裝(zhuang)(zhuang)置及廠房(fang)處密封隔斷(duan);管(guan)(guan)溝(gou)(gou)內(nei)的(de)污水應(ying)(ying)經水封井排人生產污水管(guan)(guan)道(dao)。管(guan)(guan)溝(gou)(gou)在進(jin)出廠房(fang)及裝(zhuang)(zhuang)置處應(ying)(ying)妥善隔斷(duan),是為了阻(zu)止火(huo)災蔓延和(he)可(ke)(ke)燃氣體或可(ke)(ke)燃液體流竄。
④. 工(gong)藝和公用工(gong)程管(guan)(guan)道(dao)(dao)共架多層(ceng)(ceng)敷設(she)時,宜將介(jie)質操(cao)作(zuo)溫(wen)度等于(yu)或(huo)高(gao)(gao)(gao)于(yu)250℃的(de)(de)管(guan)(guan)道(dao)(dao)布(bu)置(zhi)在(zai)上層(ceng)(ceng),液化烴及腐蝕(shi)(shi)性介(jie)質管(guan)(guan)道(dao)(dao)布(bu)置(zhi)在(zai)下層(ceng)(ceng);必(bi)須布(bu)置(zhi)在(zai)下層(ceng)(ceng)的(de)(de)介(jie)質操(cao)作(zuo)溫(wen)度等于(yu)或(huo)高(gao)(gao)(gao)于(yu)250℃的(de)(de)管(guan)(guan)道(dao)(dao)可布(bu)置(zhi)在(zai)外側(ce),但不應與液化烴管(guan)(guan)道(dao)(dao)相鄰。大多數塔(ta)底泵(beng)的(de)(de)介(jie)質操(cao)作(zuo)溫(wen)度等于(yu)或(huo)高(gao)(gao)(gao)于(yu)250℃,當塔(ta)底泵(beng)布(bu)置(zhi)在(zai)管(guan)(guan)廊(橋)下時,為盡(jin)可能降低塔(ta)的(de)(de)液面高(gao)(gao)(gao)度,并能滿足泵(beng)的(de)(de)有效汽(qi)蝕(shi)(shi)余(yu)量的(de)(de)要求。
⑤. 氧(yang)氣(qi)管(guan)道與可燃氣(qi)體、液(ye)化烴和可燃液(ye)體的管(guan)道共架(jia)敷設時應(ying)布(bu)置(zhi)(zhi)在一側,且平行(xing)布(bu)置(zhi)(zhi)時凈距不(bu)應(ying)小于500mm,交叉布(bu)置(zhi)(zhi)時凈距不(bu)應(ying)小于250mm。氧(yang)氣(qi)管(guan)道與可燃氣(qi)體、液(ye)化烴和可燃液(ye)體管(guan)道之間宜用公用工(gong)程管(guan)道隔開。
氧氣管道(dao)(dao)與可燃介質管道(dao)(dao)共架(jia)敷設時,兩管道(dao)(dao)平(ping)行布(bu)(bu)置的凈(jing)(jing)距(ju)為不小(xiao)于500mm。但當(dang)管道(dao)(dao)采用焊(han)接(jie)(jie)連接(jie)(jie)結構并無閥門時,其(qi)平(ping)行布(bu)(bu)置的凈(jing)(jing)距(ju)可取上述凈(jing)(jing)距(ju)的50%,即250mm。
⑥. 公(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)(guan)道(dao)(dao)(dao)在(zai)(zai)工(gong)(gong)藝裝置中(zhong)是經常(chang)與可(ke)燃(ran)氣體(ti)、液(ye)(ye)化(hua)烴(jing)、可(ke)燃(ran)液(ye)(ye)體(ti)的(de)(de)設備(bei)和(he)管(guan)(guan)(guan)(guan)道(dao)(dao)(dao)相連接(jie)的(de)(de)。當公(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)(guan)道(dao)(dao)(dao)壓力因故(gu)降低時,大量可(ke)燃(ran)液(ye)(ye)體(ti)可(ke)能(neng)倒(dao)(dao)流(liu)入(ru)(ru)公(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)(guan)道(dao)(dao)(dao)內(nei)(nei),容易引(yin)發事故(gu)。如大量可(ke)燃(ran)液(ye)(ye)體(ti)倒(dao)(dao)流(liu)入(ru)(ru)蒸汽管(guan)(guan)(guan)(guan)道(dao)(dao)(dao)內(nei)(nei),當用(yong)(yong)(yong)(yong)蒸汽滅(mie)火時起了(le)“火上(shang)添油的(de)(de)作用(yong)(yong)(yong)(yong)”。因此(ci),公(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)(guan)道(dao)(dao)(dao)與可(ke)燃(ran)氣體(ti)、液(ye)(ye)化(hua)烴(jing)和(he)可(ke)燃(ran)液(ye)(ye)體(ti)的(de)(de)管(guan)(guan)(guan)(guan)道(dao)(dao)(dao)或(huo)(huo)設備(bei)連接(jie)時應(ying)(ying)(ying)符合下列規定:連續(xu)使用(yong)(yong)(yong)(yong)的(de)(de)公(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)(guan)道(dao)(dao)(dao)上(shang)應(ying)(ying)(ying)設止回閥,并在(zai)(zai)其(qi)根部設切斷(duan)(duan)(duan)閥;在(zai)(zai)間歇(xie)使用(yong)(yong)(yong)(yong)的(de)(de)公(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)(guan)道(dao)(dao)(dao)上(shang)應(ying)(ying)(ying)設止回閥和(he)一道(dao)(dao)(dao)切斷(duan)(duan)(duan)閥或(huo)(huo)設兩(liang)道(dao)(dao)(dao)切斷(duan)(duan)(duan)閥,并在(zai)(zai)兩(liang)切斷(duan)(duan)(duan)閥間設檢查閥;僅在(zai)(zai)設備(bei)停用(yong)(yong)(yong)(yong)時使用(yong)(yong)(yong)(yong)的(de)(de)公(gong)用(yong)(yong)(yong)(yong)工(gong)(gong)程(cheng)管(guan)(guan)(guan)(guan)道(dao)(dao)(dao)應(ying)(ying)(ying)設盲板或(huo)(huo)斷(duan)(duan)(duan)開(kai)。
止回閥是(shi)重要的安全設(she)施,但只能防止大(da)量氣(qi)體、液體倒流,不能阻(zu)止少量泄(xie)漏(lou)。
⑦. 連續(xu)操作的可燃氣體(ti)管道(dao)(dao)(dao)的低點(dian)應(ying)設(she)兩道(dao)(dao)(dao)排(pai)液閥(fa)(fa),排(pai)出的液體(ti)應(ying)排(pai)放至密閉系統;僅在開(kai)停工時使(shi)用的排(pai)液閥(fa)(fa),可設(she)一道(dao)(dao)(dao)閥(fa)(fa)門并(bing)加絲堵、管帽(mao)、盲板或法(fa)蘭蓋。連續(xu)操作的可燃氣體(ti)管道(dao)(dao)(dao)的低點(dian)設(she)兩道(dao)(dao)(dao)排(pai)液閥(fa)(fa),第一道(dao)(dao)(dao)(靠近管道(dao)(dao)(dao)側(ce))閥(fa)(fa)門為(wei)常開(kai)閥(fa)(fa),第二(er)道(dao)(dao)(dao)閥(fa)(fa)門為(wei)經常操作閥(fa)(fa)。當發現第二(er)道(dao)(dao)(dao)閥(fa)(fa)門泄(xie)漏(lou)時,關閉第一道(dao)(dao)(dao)閥(fa)(fa)門,更換(huan)第二(er)道(dao)(dao)(dao)閥(fa)(fa)門。
⑧. 甲(jia)、乙(yi)A類(lei)設(she)備(bei)(bei)和管道應有(you)惰性(xing)氣體(ti)(ti)置換(huan)設(she)施。甲(jia)、乙(yi)A類(lei)設(she)備(bei)(bei)和管道停工時應用惰性(xing)氣體(ti)(ti)置換(huan),以防檢修動火時發生火災爆(bao)炸事故。
⑨. 當可(ke)燃(ran)液體容(rong)(rong)器(qi)內可(ke)能存在空(kong)氣(qi)時,其入口管應(ying)從容(rong)(rong)器(qi)下(xia)部(bu)接入;若(ruo)必須(xu)從上(shang)部(bu)接入,應(ying)延(yan)伸至(zhi)距容(rong)(rong)器(qi)底(di)200mm處。從容(rong)(rong)器(qi)上(shang)部(bu)向下(xia)噴射(she)輸入容(rong)(rong)器(qi)內時,液體可(ke)能形成(cheng)很(hen)高(gao)的(de)(de)靜電(dian)壓(ya),經測(ce)定,汽油(you)和航空(kong)煤油(you)噴射(she)輸入形成(cheng)的(de)(de)靜電(dian)壓(ya)高(gao)達數(shu)千伏,甚至(zhi)在萬伏以上(shang),這是很(hen)危險(xian)的(de)(de)。容(rong)(rong)器(qi)的(de)(de)任何接地(di)都(dou)不能迅速消除這種液體內部(bu)的(de)(de)電(dian)荷。
⑩. 液化烴設備抽出管道應在靠近設備根部設置切斷閥。容積超過50m3的液化烴設備與其抽出泵的間距小于15m時,該切斷閥應為帶手動功能的遙控閥,遙控閥就地操作按鈕距抽出泵的間距不應小于15m。當與罐直接相連接的下游設備發生火災時,能及時切斷物料。