1. 表示(shi)鋼管(guan)尺寸((iron pipe size,IPS)的(de)方式(shi)也有不(bu)同的(de)分類:公稱直徑(jing)(nominal di-ameter/diameter nominal,DN)、外徑(jing)(outside diameter(OD))和內徑(jing)(inside diameter,ID)。如圖4.1.1所(suo)示(shi)。
2. 公(gong)稱(cheng)直徑(jing)(DN)
又稱(cheng)(cheng)平均外(wai)徑(jing)(jing)(jing)(mean outsidediameter),表示管(guan)(guan)(guan)子、管(guan)(guan)(guan)件等管(guan)(guan)(guan)道器材元件的名義上的直(zhi)徑(jing)(jing)(jing)。金屬(shu)管(guan)(guan)(guan)的管(guan)(guan)(guan)壁(bi)很(hen)薄,管(guan)(guan)(guan)外(wai)徑(jing)(jing)(jing)與管(guan)(guan)(guan)內(nei)徑(jing)(jing)(jing)相(xiang)差無幾,所以取管(guan)(guan)(guan)的外(wai)徑(jing)(jing)(jing)與管(guan)(guan)(guan)的內(nei)徑(jing)(jing)(jing)之平均值當作管(guan)(guan)(guan)徑(jing)(jing)(jing)稱(cheng)(cheng)呼。同(tong)一公(gong)(gong)稱(cheng)(cheng)直(zhi)徑(jing)(jing)(jing)的管(guan)(guan)(guan)子采(cai)用(yong)不同(tong)的標(biao)準(zhun)體系,外(wai)徑(jing)(jing)(jing)則可能有差異。對于同(tong)一標(biao)準(zhun)、公(gong)(gong)稱(cheng)(cheng)壓力和公(gong)(gong)稱(cheng)(cheng)直(zhi)徑(jing)(jing)(jing)相(xiang)同(tong)的管(guan)(guan)(guan)子和法蘭是相(xiang)同(tong)的連接尺寸(cun)。公(gong)(gong)稱(cheng)(cheng)直(zhi)徑(jing)(jing)(jing)的單(dan)位,美國采(cai)用(yong)英寸(cun),中國采(cai)用(yong)毫米,日本則并列兩種單(dan)位。公(gong)(gong)稱(cheng)(cheng)直(zhi)徑(jing)(jing)(jing)標(biao)記示例:
我國(guo)目前還沒有(you)(you)配管(guan)用(yong)鋼(gang)管(guan)尺(chi)寸(cun)系(xi)列(公稱(cheng)(cheng)直徑、外(wai)徑、壁厚)的(de)國(guo)家標(biao)準,只有(you)(you)鋼(gang)管(guan)的(de)生產標(biao)準尺(chi)寸(cun)系(xi)列(只有(you)(you)外(wai)徑、壁厚兩個(ge)系(xi)列),而現(xian)行(xing)(xing)配管(guan)用(yong)鋼(gang)管(guan)的(de)行(xing)(xing)業標(biao)準除(chu)了公稱(cheng)(cheng)直徑外(wai),外(wai)徑系(xi)列、壁厚系(xi)列不(bu)完全相(xiang)(xiang)同(tong)。公稱(cheng)(cheng)直徑是用(yong)以表示管(guan)道系(xi)統中除(chu)用(yong)外(wai)徑表示的(de)組成件(jian)以外(wai)的(de)所有(you)(you)組成件(jian)通(tong)用(yong)的(de)一(yi)個(ge)尺(chi)寸(cun)數字。在一(yi)般情(qing)況(kuang)下(xia),是一(yi)個(ge)完整(zheng)的(de)數字,與(yu)組成件(jian)的(de)真實尺(chi)寸(cun)接近,但不(bu)相(xiang)(xiang)等。
國際上通(tong)常把鋼管(guan)的公(gong)稱(cheng)(cheng)(cheng)尺寸稱(cheng)(cheng)(cheng)為(wei)公(gong)稱(cheng)(cheng)(cheng)直徑(jing),而不(bu)稱(cheng)(cheng)(cheng)為(wei)公(gong)稱(cheng)(cheng)(cheng)通(tong)徑(jing),主(zhu)要是因為(wei)對于直徑(jing)≥350mm(14in)的管(guan)子的公(gong)稱(cheng)(cheng)(cheng)直徑(jing)是指其外徑(jing)而不(bu)是其內徑(jing)。但對于螺紋連(lian)接的管(guan)子及管(guan)件,因其內徑(jing)往(wang)往(wang)與公(gong)稱(cheng)(cheng)(cheng)直徑(jing)接近(jin),亦可稱(cheng)(cheng)(cheng)為(wei)公(gong)稱(cheng)(cheng)(cheng)通(tong)徑(jing)。
3. 公(gong)稱管徑(nominal pipe size,NPS)
是北美用于管道(dao)尺寸(cun)標準體系之一。其管道(dao)尺寸(cun)用以英寸(cun)單位的(de)NPS和(he)管表(biao)(biao)號(用Sched.或Sch.)表(biao)(biao)示。與(yu)NPT(national pipe thread)的(de)簡稱(cheng)來源相(xiang)混(hun)淆有關,NPS常被錯(cuo)誤(wu)地叫作美國(guo)國(guo)家管道(dao)尺寸(cun)(national pipe size)。NPS與(yu)DN的(de)對(dui)應(ying)關系見表(biao)(biao)4.1.4。
4. 公稱直徑DN與(yu)NB的關(guan)系
單位(wei)有公制(zhi)(mm)及英(ying)制(zhi)(inch)的區分,所以(yi)有下(xia)列的稱呼方(fang)法:以(yi)公制(zhi)(mm)為(wei)基準,稱DN(nominal diameter),是公制(zhi)(metric unit);以(yi)英(ying)制(zhi)(inch)為(wei)基準稱NB(nominal bore)。例如(ru):鍍鋅鋼(gang)管(guan)DN50,Sch20;鍍鋅鋼(gang)管(guan)NB2,Sch20。外徑與DN、NB的關系(xi)見表4.1.5。
表4.1.5 外徑(jing)與DN,NB的(de)關系(數(shu)據(ju)依據(ju)ASTM A53)
5. GB/T 1047《管(guan)道元件DN(公稱尺寸(cun))的定義和選用》
DN:用(yong)(yong)于管(guan)道系統元件(jian)的(de)(de)字(zi)(zi)母(mu)和(he)數(shu)(shu)(shu)字(zi)(zi)組合的(de)(de)尺(chi)寸標(biao)識。它由字(zi)(zi)母(mu)DN和(he)后跟(gen)無因次(ci)的(de)(de)整數(shu)(shu)(shu)數(shu)(shu)(shu)字(zi)(zi)組成。這個數(shu)(shu)(shu)字(zi)(zi)與端部連(lian)接件(jian)的(de)(de)孔徑或(huo)(huo)外徑(用(yong)(yong)mm表(biao)(biao)示(shi))等(deng)特征尺(chi)寸直接相關(guan)(guan)。(注1:除在相關(guan)(guan)標(biao)準中(zhong)另有(you)規定,字(zi)(zi)母(mu)DN后面的(de)(de)數(shu)(shu)(shu)字(zi)(zi)不代表(biao)(biao)測(ce)量(liang)值,也不能用(yong)(yong)于計算(suan)目的(de)(de)。注2:采用(yong)(yong)DN標(biao)識系統的(de)(de)那(nei)些標(biao)準,應給出DN與管(guan)道元件(jian)的(de)(de)尺(chi)寸的(de)(de)關(guan)(guan)系,例如DN/OD或(huo)(huo)DN/ID。)
GB/T1047《管(guan)道元件DN(公稱尺寸)的定義和(he)選(xuan)用(yong)》
DN系列
優先選用的DN數(shu)值如下(xia):
DN6 DN100 DN700 DN2200
DN8 DN125 DN800 DN2400
DN10 DN150 DN900 DN2600
DN15 DN200 DN1000 DN2800
DN20 DN250 DN1100 DN3000
DN25 DN300 DN1200 DN3200
DN32 DN350 DN1400 DN3400
DN40 DN400 DN1500 DN3600
DN50 DN450 DN1600 DN3800
DN65 DN500 DN1800 DN4000
DN80 DN600 DN2000
6. SH/T 3059《石油化工(gong)管(guan)道(dao)設(she)計器材選(xuan)用規范》管(guan)子(zi)公稱(cheng)直徑DN系列,應按(an)以下(xia)系列優先選(xuan)用:15,20,25,40,50,80,100, 150,200,250,300,350,400,450,500,600,700,800,900,1000mm。公稱(cheng)直徑大于1000mm時,宜按(an)200mm遞增。
7. ASME標準的管子尺寸要求:①. ASME B36.10M焊接和無縫鍛鋼管(NPS 1/8~NPS80);②. ASME B36.19M不銹鋼鋼管(NPS1/8~NPS30)。