不銹(xiu)鋼(gang)管(guan)道分(fen)支(zhi)處(chu)補強方式的選擇,一般(ban)是(shi)通過(guo)定(ding)(ding)性分(fen)析和定(ding)(ding)量計算(suan)(suan)相結合的方式來確定(ding)(ding)。定(ding)(ding)量計算(suan)(suan)的詳(xiang)細講述見本書(shu)第三章中支(zhi)管(guan)連接形(xing)式的選用(yong)與強度計算(suan)(suan)工(gong)程應用(yong)。


 1. 分(fen)支(zhi)管連接方(fang)式(shi)的(de)選用,主要根據管道(dao)的(de)設(she)計(ji)溫度、設(she)計(ji)壓力、腐蝕余量(liang)等設(she)計(ji)條件確定。分(fen)支(zhi)的(de)方(fang)法基本為兩種,對于(yu)低壓大(da)直徑管則直接把分(fen)支(zhi)管焊(han)于(yu)主管上;其他多數是利(li)用分(fen)支(zhi)管件進行分(fen)支(zhi)。


   ①. 當從主管引出支(zhi)(zhi)管,支(zhi)(zhi)管直徑與主管直徑的(de)比值(zhi)大(da)于(yu)等(deng)于(yu)0.5時,采(cai)用(yong)異徑三通或等(deng)徑三通;當主支(zhi)(zhi)管為(wei)等(deng)徑時,應采(cai)用(yong)三通。GB 50316規(gui)定:公稱(cheng)壓(ya)力(li)大(da)于(yu)或等(deng)于(yu)10MPa的(de)管道,主支(zhi)(zhi)管為(wei)異徑時,不宜采(cai)用(yong)焊接支(zhi)(zhi)管,宜采(cai)用(yong)三通或在主管上開孔并焊接支(zhi)(zhi)管臺。當主管直徑大(da)于(yu)DN65而支(zhi)(zhi)管直徑為(wei)DN40和以下時,根據(ju)設計壓(ya)力(li)的(de)大(da)小,采(cai)用(yong)支(zhi)(zhi)管臺或半管接頭(tou)。

 

     有的(de)(de)規范規定,一(yi)般(ban)主管(guan)尺寸(cun)的(de)(de)一(yi)半并降(jiang)低(di)兩個尺寸(cun)系列,就沒(mei)有三通可供(gong)使(shi)用(yong)了,如主管(guan)為12”,標(biao)準(zhun)三通一(yi)般(ban)可做(zuo)到5"(不常用(yong)的(de)(de)口徑),再低(di)就沒(mei)有三通可供(gong)選用(yong)了。


   ②. 普通無腐蝕性的低(di)溫介(jie)質(zhi)(如(ru)LNG),在(zai)中、低(di)壓(ya)條件下(一(yi)般不大于9MPa),小尺(chi)寸(cun)的分支(zhi)(zhi)(≤2”),選用半管接(jie)頭(half coupling),在(zai)高壓(ya)條件下(一(yi)般大于9MPa),小尺(chi)寸(cun)的分支(zhi)(zhi)(≤2")選用對(dui)焊支(zhi)(zhi)管座(weldolet)。


   ③. 普通無腐蝕性(xing)的低溫介質(zhi)(如LNG),在(zai)中、低壓(ya)條(tiao)件下(xia)(一般(ban)<6MPa),大尺寸的分(fen)支(>2”),選用(yong)補強板連接(reinforcing pad);在(zai)高壓(ya)條(tiao)件下(xia)(一般(ban)大于6MPa),大尺寸的分(fen)支(>2”)選用(yong)對焊支管座(zuo)(Weldolet)。


   ④. 等(deng)(deng)級表中低溫管(guan)道的分支(zhi)形式主要包括標準三通(tong)、半管(guan)接頭、對(dui)焊(han)支(zhi)管(guan)座(zuo)、補強板連接、直接開口(較少)等(deng)(deng)形式。


   ⑤. 其他工(gong)況支(zhi)管連(lian)接(jie)方式的選用:


      a. 主管直徑(jing)小于DN50時,支管小于主管,則(ze)用異(yi)徑(jing)三通(tong)或等徑(jing)三通(tong)加異(yi)徑(jing)短(duan)管。


      b. 設計壓力等于或(huo)大(da)于2.0MPa、設計溫(wen)度(du)(du)超過(guo)250℃以及支(zhi)管(guan)與主(zhu)管(guan)公(gong)稱(cheng)直徑(jing)(jing)之比大(da)于0.8,或(huo)承受機械(xie)振動(dong)、壓力脈動(dong)和溫(wen)度(du)(du)急劇變化的(de)管(guan)道分支(zhi),應(ying)采(cai)(cai)用等徑(jing)(jing)異徑(jing)(jing)三通;公(gong)稱(cheng)直徑(jing)(jing)小于或(huo)等于40mm的(de)管(guan)道,應(ying)采(cai)(cai)用承插焊(或(huo)螺紋(wen))鍛制三通;公(gong)稱(cheng)直徑(jing)(jing)等于或(huo)大(da)于50mm的(de)管(guan)道,應(ying)采(cai)(cai)用對(dui)焊三通、對(dui)焊加強管(guan)接頭(對(dui)焊支(zhi)管(guan)臺)或(huo)嵌入式(鞍形)支(zhi)管(guan)接頭。


      c. 支(zhi)管(guan)(guan)(guan)(guan)通過(guo)加(jia)強管(guan)(guan)(guan)(guan)接(jie)頭(支(zhi)管(guan)(guan)(guan)(guan)臺)與(yu)主管(guan)(guan)(guan)(guan)連接(jie)是指將(jiang)一個螺紋、承插(cha)焊或(huo)對焊的(de)管(guan)(guan)(guan)(guan)接(jie)頭或(huo)半管(guan)(guan)(guan)(guan)接(jie)頭(支(zhi)管(guan)(guan)(guan)(guan)臺)直接(jie)焊于主管(guan)(guan)(guan)(guan)上而制成,螺紋、承插(cha)焊支(zhi)管(guan)(guan)(guan)(guan)臺用于直徑≤DN40(NPS1 1/2)的(de)支(zhi)管(guan)(guan)(guan)(guan)連接(jie)。螺紋、承插(cha)焊支(zhi)管(guan)(guan)(guan)(guan)臺在任何情況下其額(e)定等級(ji)應大(da)于等于2000lb。


      d. 其他(ta)支(zhi)管連(lian)接(jie)(jie)可用直接(jie)(jie)焊(han)接(jie)(jie),但必須經校核后(hou)明確是(shi)否(fou)增加補強。直接(jie)(jie)焊(han)接(jie)(jie)在主管上的(de)支(zhi)管連(lian)接(jie)(jie),不(bu)宜用于有機械振(zhen)動(dong)、壓力脈動(dong)和溫度急劇變(bian)化的(de)部位(wei)及設計(ji)溫度超過425℃的(de)管道,當支(zhi)管連(lian)接(jie)(jie)處承(cheng)受(shou)由于支(zhi)管熱(re)變(bian)形,外(wai)荷載及支(zhi)架(jia)位(wei)移等引(yin)起(qi)的(de)應力時,應對附加荷載在支(zhi)管連(lian)接(jie)(jie)處產生的(de)影響進行分析并(bing)采取必要(yao)的(de)加強措(cuo)施。


   ⑥. 依(yi)據管(guan)道(dao)等級(ji)中已經(jing)確定的(de)法蘭壓力等級(ji)或公稱壓力來選用支(zhi)管(guan)連接件。


   一般,當法蘭(lan)的(de)公(gong)稱壓力(li)公(gong)稱壓力(li)≤2.5MPa(磅(bang)級(ji)系列(lie)≤150lb)時(shi),綜合考慮其他工(gong)況后,支管(guan)(guan)可直接(jie)焊接(jie)在主(zhu)管(guan)(guan)上;當公(gong)稱壓力(li)≥4.0MPa(磅(bang)級(ji)系列(lie)公(gong)稱壓力(li)≥300lb)時(shi),則根據主(zhu)管(guan)(guan)支管(guan)(guan)公(gong)稱直徑的(de)不同按對焊三通、對焊加強管(guan)(guan)接(jie)頭(tou)、承(cheng)插(cha)焊或螺紋連接(jie)三通、承(cheng)插(cha)焊或螺紋加強管(guan)(guan)接(jie)頭(tou)的(de)順序(xu)選用(yong)。


 2. 管件壁(bi)厚


   在確定支管(guan)(guan)(guan)(guan)(guan)(guan)(guan)連(lian)接(jie)(jie)(jie)件(jian)(jian)的(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)(biao)號(hao)(hao)(hao)時(shi),應根據管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)與(yu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)等強度的(de)(de)(de)原則以及管(guan)(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)與(yu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)連(lian)接(jie)(jie)(jie)方式而定。例如(ru),當(dang)(dang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)與(yu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)采用對焊(han)(han)(han)連(lian)接(jie)(jie)(jie)時(shi),管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)與(yu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)的(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)(biao)號(hao)(hao)(hao)應一(yi)致;而當(dang)(dang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)與(yu)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)采用承(cheng)插(cha)(cha)焊(han)(han)(han)或(huo)螺紋連(lian)接(jie)(jie)(jie)時(shi),標準的(de)(de)(de)承(cheng)插(cha)(cha)焊(han)(han)(han)和螺紋管(guan)(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)的(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)(biao)號(hao)(hao)(hao)只(zhi)有(you)Sch80、Sch60、XXS,最低的(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)(biao)號(hao)(hao)(hao)就(jiu)是Sch80,也就(jiu)是說只(zhi)要當(dang)(dang)承(cheng)插(cha)(cha)焊(han)(han)(han)或(huo)螺紋管(guan)(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)所連(lian)接(jie)(jie)(jie)的(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)(biao)號(hao)(hao)(hao)不大于(yu)Sch80時(shi),承(cheng)插(cha)(cha)焊(han)(han)(han)或(huo)螺紋管(guan)(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)的(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)(biao)號(hao)(hao)(hao)就(jiu)選(xuan)Sch80。而當(dang)(dang)所連(lian)接(jie)(jie)(jie)的(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)(biao)號(hao)(hao)(hao)大于(yu)Sch80時(shi),承(cheng)插(cha)(cha)焊(han)(han)(han)或(huo)螺紋管(guan)(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)的(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)(zi)(zi)表(biao)(biao)(biao)號(hao)(hao)(hao)就(jiu)選(xuan)Sch60或(huo)XXS。


   當對焊(han)三通(tong)主管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、支(zhi)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)所(suo)(suo)連接的(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)的(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)表(biao)(biao)號(hao)不同(tong)時,應注意三通(tong)主管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、支(zhi)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)端部的(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)表(biao)(biao)號(hao)應分別與其所(suo)(suo)連接的(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)的(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子(zi)表(biao)(biao)號(hao)相同(tong),這樣就非常(chang)方便管(guan)(guan)(guan)(guan)(guan)(guan)(guan)道施工(gong),管(guan)(guan)(guan)(guan)(guan)(guan)(guan)件不必現(xian)場再(zai)打(da)坡口。


 3. 支管直接焊于(yu)主管的補強計算(suan)


    GB/T 20801、SH/T 3059、GB 50316 等規范與ASME B31.3關于面積補強法(fa)的計算基(ji)本相同。


 4. 分支管(guan)與(yu)主管(guan)連(lian)接的管(guan)件選擇參見表4.6.8。


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