工業管道伴熱(re)方式主要有以下幾種:


1. 內伴熱(re)管伴熱(re)


 伴熱(re)管安裝(zhuang)在工藝管道(dao)內部(bu),伴熱(re)介質釋放出來的(de)熱(re)量,全部(bu)用于補(bu)充主(zhu)管內介質的(de)熱(re)損失。這種方式的(de)特點如下。


   ①. 熱(re)效率高,用蒸汽作為熱(re)源時,與(yu)外伴(ban)熱(re)管比較(jiao),可以(yi)節省(sheng)15%~25%的蒸汽耗量。


   ②. 內(nei)伴(ban)熱(re)(re)管(guan)的(de)(de)外側傳熱(re)(re)系數(shu)與主管(guan)內(nei)介質的(de)(de)流速(su)、黏(nian)度有關。


   ③. 由于它安裝在工(gong)藝管(guan)(guan)道(dao)內(nei)部,所以伴熱管(guan)(guan)的管(guan)(guan)壁(bi)加(jia)厚(hou)。無縫鋼管(guan)(guan)的自然長度一般為8~13m,伴熱管(guan)(guan)的焊(han)縫又(you)不允許留(liu)在工(gong)藝管(guan)(guan)道(dao)內(nei)部,因此彎(wan)管(guan)(guan)的數量大大增多,施工(gong)工(gong)程量隨之加(jia)大。


   ④. 伴熱管的熱變形問題應予考慮,否則將引起伴熱管脹裂事故,既影(ying)響(xiang)產(chan)品質量,又要停產(chan)檢修(xiu)。


   ⑤. 這種(zhong)結(jie)構形(xing)式(shi)不能(neng)用于輸送有腐蝕(shi)性及熱(re)敏性介(jie)質的管道。


2. 外伴(ban)(ban)熱管(guan)伴(ban)(ban)熱(圖13.1)


  伴(ban)(ban)(ban)(ban)熱(re)(re)(re)(re)介(jie)質一(yi)(yi)般(ban)有(you)(you)蒸汽和熱(re)(re)(re)(re)水兩種。伴(ban)(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)(guan)放出(chu)的(de)(de)熱(re)(re)(re)(re)量(liang)(liang),一(yi)(yi)部分補充主(zhu)(zhu)管(guan)(guan)(guan)(或(huo)稱被伴(ban)(ban)(ban)(ban)管(guan)(guan)(guan))內介(jie)質的(de)(de)熱(re)(re)(re)(re)損(sun)失(shi),另一(yi)(yi)部分通過保溫層散(san)失(shi)到四周大氣中(zhong)。在硬質圓形保溫預制管(guan)(guan)(guan)殼中(zhong),主(zhu)(zhu)管(guan)(guan)(guan)與伴(ban)(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)(guan)之(zhi)間有(you)(you)一(yi)(yi)最大的(de)(de)保溫空間,也就是伴(ban)(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)(guan)放出(chu)的(de)(de)熱(re)(re)(re)(re)量(liang)(liang),幾乎全部代替(ti)主(zhu)(zhu)管(guan)(guan)(guan)的(de)(de)熱(re)(re)(re)(re)損(sun)失(shi),因而這(zhe)種形式的(de)(de)伴(ban)(ban)(ban)(ban)熱(re)(re)(re)(re)保溫結構,熱(re)(re)(re)(re)源的(de)(de)耗量(liang)(liang)是最省的(de)(de)。有(you)(you)的(de)(de)伴(ban)(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)(guan)采(cai)用傳(chuan)熱(re)(re)(re)(re)系數(shu)大的(de)(de)伴(ban)(ban)(ban)(ban)熱(re)(re)(re)(re)膠泥,填充在常規的(de)(de)外(wai)伴(ban)(ban)(ban)(ban)熱(re)(re)(re)(re)管(guan)(guan)(guan)與主(zhu)(zhu)管(guan)(guan)(guan)之(zhi)間,使它們形成一(yi)(yi)個連續式的(de)(de)熱(re)(re)(re)(re)結合體,可以提高伴(ban)(ban)(ban)(ban)熱(re)(re)(re)(re)的(de)(de)效(xiao)率。


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 外伴熱管伴熱的特點如下:


  ①. 適應范圍廣,一(yi)般操作溫度在150℃以下(xia)的(de)工藝管(guan)道都可以采(cai)用。輸送有(you)腐蝕性或熱(re)(re)敏性介(jie)質的(de)管(guan)道,不能用內(nei)伴(ban)熱(re)(re)及夾(jia)套伴(ban)熱(re)(re),但對于常規的(de)外伴(ban)熱(re)(re)管(guan),只(zhi)要在主(zhu)管(guan)與伴(ban)熱(re)(re)管(guan)之(zhi)間用石(shi)棉板隔(ge)熱(re)(re)后,仍可采(cai)用。


  ②. 施工、生產(chan)管(guan)理及檢修(xiu)都比較方便。伴(ban)熱管(guan)損(sun)壞后,可以及時修(xiu)理,既不影響(xiang)生產(chan),又不會出現質量事(shi)故。


3. 夾(jia)套伴(ban)熱


   夾(jia)套伴熱(re)(re)(re)管(guan)(guan)即在工(gong)(gong)(gong)藝管(guan)(guan)線的外(wai)面安裝一(yi)套管(guan)(guan),類(lei)似(si)套管(guan)(guan)式換熱(re)(re)(re)器進行換熱(re)(re)(re)。只要(yao)伴熱(re)(re)(re)介質溫度(du)與內管(guan)(guan)介質的溫度(du)相同(tong)或略高(gao)(gao)一(yi)些,就能(neng)維持內管(guan)(guan)介質的溫度(du),這(zhe)時蒸汽消(xiao)耗(hao)量(liang)只要(yao)滿(man)足(zu)本身(shen)的熱(re)(re)(re)損失(shi),因(yin)而伴熱(re)(re)(re)效(xiao)率是(shi)比較高(gao)(gao)的。夾(jia)套管(guan)(guan)伴熱(re)(re)(re)耗(hao)鋼量(liang)大(da),施(shi)工(gong)(gong)(gong)工(gong)(gong)(gong)程亦大(da)。但它能(neng)應(ying)用于外(wai)伴熱(re)(re)(re)管(guan)(guan)不能(neng)滿(man)足(zu)工(gong)(gong)(gong)藝要(yao)求的介質管(guan)(guan)道(dao)。如石(shi)化(hua)企業中(zhong)輸(shu)送高(gao)(gao)凝固(gu)點,高(gao)(gao)熔點介質的管(guan)(guan)道(dao),需(xu)采用這(zhe)種伴熱(re)(re)(re)方式。


4. 電伴熱


   電(dian)(dian)伴熱(re)帶(dai)安(an)裝(zhuang)在工藝(yi)管道(dao)外部,利(li)(li)用(yong)(yong)電(dian)(dian)阻體發熱(re)來補充(chong)工藝(yi)管道(dao)的(de)散熱(re)損(sun)失。采用(yong)(yong)電(dian)(dian)伴熱(re)可以有效利(li)(li)用(yong)(yong)能量,有效控制溫度。電(dian)(dian)伴熱(re)方(fang)式有感應加(jia)熱(re)法、直接通電(dian)(dian)法、電(dian)(dian)阻加(jia)熱(re)法等。




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