不銹鋼(gang)法蘭密封面主要有平面(mian)(mian)、凸面(mian)(mian)、凹(ao)凸面(mian)(mian)、榫(sun)槽面(mian)(mian)、O形圈面(mian)(mian)及環連接面(mian)(mian)六種型式,見表3-5中的簡圖。
平面密封面主要用于(yu)寬面(mian)法蘭及低壓管道系統中,與相配密(mi)封(feng)墊(dian)片接觸面(mian)分布(bu)于(yu)法蘭螺栓中心圓的內、外兩(liang)側,對應的墊(dian)片材質多為(wei)石棉橡膠等非金屬(shu)軟質材料,墊(dian)片預緊(jin)比壓較低。
凸面(mian)(mian)密(mi)封面(mian)(mian)主要(yao)用(yong)于窄面(mian)法蘭,即墊(dian)(dian)片(pian)(pian)(pian)(pian)的(de)(de)(de)接觸面(mian)位(wei)于法蘭螺栓孔所包(bao)圍的(de)(de)(de)圓(yuan)周范圍內(nei),也(ye)就是(shi)凸(tu)面(mian)密封(feng)面(mian)對應的(de)(de)(de)墊(dian)(dian)片(pian)(pian)(pian)(pian)外(wai)徑(jing)正好與(yu)法蘭連(lian)接螺栓內(nei)切圓(yuan)直徑(jing)相當,安裝時可借助螺栓使墊(dian)(dian)片(pian)(pian)(pian)(pian)位(wei)置固定在法蘭面(mian)中央。這種(zhong)密封(feng)面(mian)在法蘭上(shang)應用(yong)最為廣泛。適(shi)用(yong)于凸(tu)面(mian)密封(feng)面(mian)法蘭的(de)(de)(de)墊(dian)(dian)片(pian)(pian)(pian)(pian)有各種(zhong)非金屬平墊(dian)(dian)片(pian)(pian)(pian)(pian)及包(bao)覆墊(dian)(dian)片(pian)(pian)(pian)(pian),金屬包(bao)墊(dian)(dian),纏繞式墊(dian)(dian)片(pian)(pian)(pian)(pian)(含帶(dai)外(wai)環或帶(dai)內(nei)環的(de)(de)(de))等。
凹(ao)凸面(mian)密封面(mian)和(he)凸(tu)面(mian)(mian)(mian)(mian)(mian)密(mi)(mi)封(feng)面(mian)(mian)(mian)(mian)(mian)法(fa)蘭(lan)相比,通常用(yong)于(yu)(yu)密(mi)(mi)封(feng)要求較(jiao)嚴的(de)(de)場合,這種密(mi)(mi)封(feng)面(mian)(mian)(mian)(mian)(mian)的(de)(de)特點(dian)是墊(dian)片嵌在凹(ao)面(mian)(mian)(mian)(mian)(mian)法(fa)蘭(lan)的(de)(de)凹(ao)槽中(zhong),減少墊(dian)片被(bei)(bei)壓(ya)力(li)沖擊的(de)(de)可(ke)能性(xing),裝(zhuang)配(pei)時(shi)便(bian)于(yu)(yu)對(dui)中(zhong),其缺(que)點(dian)是一對(dui)法(fa)蘭(lan)要有(you)兩種密(mi)(mi)封(feng)面(mian)(mian)(mian)(mian)(mian),即凸(tu)面(mian)(mian)(mian)(mian)(mian)和(he)凹(ao)面(mian)(mian)(mian)(mian)(mian),密(mi)(mi)封(feng)面(mian)(mian)(mian)(mian)(mian)的(de)(de)加(jia)工較(jiao)凸(tu)面(mian)(mian)(mian)(mian)(mian)法(fa)蘭(lan)復雜,因此不像凸(tu)面(mian)(mian)(mian)(mian)(mian)法(fa)蘭(lan)那樣(yang)應用(yong)廣泛(fan)。和(he)榫槽面(mian)(mian)(mian)(mian)(mian)法(fa)蘭(lan)相比,它(ta)有(you)不能保護墊(dian)片使其不被(bei)(bei)擠(ji)入管道內(nei)的(de)(de)缺(que)點(dian)。適用(yong)于(yu)(yu)凹(ao)凸(tu)面(mian)(mian)(mian)(mian)(mian)密(mi)(mi)封(feng)面(mian)(mian)(mian)(mian)(mian)法(fa)蘭(lan)的(de)(de)墊(dian)片有(you)各種非金屬平墊(dian)、包覆墊(dian)、纏繞(rao)式(shi)墊(dian)片(含帶外環或帶內(nei)環的(de)(de))等(deng)。
榫(sun)槽密(mi)封面具有與(yu)凹(ao)凸面法(fa)(fa)蘭(lan)相似(si)的(de)(de)(de)(de)優點,并(bing)優于凹(ao)凸面法(fa)(fa)蘭(lan)。這(zhe)種(zhong)密封面的(de)(de)(de)(de)法(fa)(fa)蘭(lan),與(yu)之相配的(de)(de)(de)(de)墊(dian)(dian)(dian)片(pian)(pian)位于環狀(zhuang)凹(ao)槽內(nei),受(shou)兩側金(jin)屬(shu)壁的(de)(de)(de)(de)限制(zhi),可免于墊(dian)(dian)(dian)片(pian)(pian)受(shou)壓(ya)變形而被擠入(ru)管道中。由(you)于墊(dian)(dian)(dian)片(pian)(pian)不與(yu)管內(nei)流體介(jie)質直接(jie)接(jie)觸,較(jiao)少遭受(shou)流體介(jie)質的(de)(de)(de)(de)侵蝕(shi)或腐蝕(shi),故可用于高(gao)壓(ya)、易(yi)(yi)燃易(yi)(yi)爆、有毒介(jie)質等(deng)對(dui)密封要求較(jiao)嚴的(de)(de)(de)(de)場合。這(zhe)種(zhong)密封面對(dui)墊(dian)(dian)(dian)片(pian)(pian)安裝對(dui)中性好,但(dan)密封面加工比較(jiao)困難(nan),更換墊(dian)(dian)(dian)片(pian)(pian)時易(yi)(yi)損(sun)傷密封面,而且安裝和拆卸時必須在軸(zhou)向將兩法(fa)(fa)蘭(lan)分開,因此(ci)在管線設計時要考慮到有將法(fa)(fa)蘭(lan)在軸(zhou)向分開的(de)(de)(de)(de)可能。適(shi)用于榫槽面法(fa)(fa)蘭(lan)的(de)(de)(de)(de)墊(dian)(dian)(dian)片(pian)(pian)有各種(zhong)非金(jin)屬(shu)平(ping)墊(dian)(dian)(dian)、金(jin)屬(shu)包墊(dian)(dian)(dian)及基本(ben)型(xing)的(de)(de)(de)(de)纏繞式(shi)墊(dian)(dian)(dian)片(pian)(pian)等(deng)。
O形圈面(mian)密(mi)封(feng)的(de)法(fa)蘭為一對法(fa)蘭,包括O形圈(quan)(quan)(quan)凸面(mian)及O形圈(quan)(quan)(quan)槽面(mian)兩(liang)種密(mi)封(feng)面(mian),O形圈(quan)(quan)(quan)位于O形圈(quan)(quan)(quan)槽面(mian)法(fa)蘭中,靠O形圈(quan)(quan)(quan)凸面(mian)法(fa)蘭壓緊以實現密(mi)封(feng),適用于這種密(mi)封(feng)面(mian)的(de)墊片通(tong)常為橡膠O形密(mi)封(feng)環,我國水力發電站管道系統有些采用這種密(mi)封(feng)面(mian)的(de)法(fa)蘭。
環連接(jie)面密(mi)(mi)封的(de)(de)(de)法(fa)蘭(lan),也屬于(yu)窄(zhai)面(mian)(mian)法(fa)蘭(lan),并在(zai)(zai)法(fa)蘭(lan)的(de)(de)(de)凸面(mian)(mian)上開出一環狀梯形槽作為法(fa)蘭(lan)密(mi)(mi)封面(mian)(mian),和(he)榫(sun)槽面(mian)(mian)法(fa)蘭(lan)一樣,這種(zhong)法(fa)蘭(lan)在(zai)(zai)安(an)裝和(he)拆卸時必須沿軸(zhou)向(xiang)將(jiang)法(fa)蘭(lan)分開,因此(ci),在(zai)(zai)管(guan)線設計(ji)時要考慮到(dao)將(jiang)法(fa)蘭(lan)在(zai)(zai)軸(zhou)向(xiang)分開的(de)(de)(de)可能。這種(zhong)密(mi)(mi)封面(mian)(mian)專門用來與加工(gong)成八角(jiao)形或橢圓形的(de)(de)(de)實體金(jin)屬墊片(pian)配合,以實現密(mi)(mi)封連接。由于(yu)金(jin)屬環墊可以適應各種(zhong)金(jin)屬的(de)(de)(de)固有特(te)性(xing),因而這種(zhong)密(mi)(mi)封面(mian)(mian)的(de)(de)(de)密(mi)(mi)封性(xing)能好,對(dui)安(an)裝要求也不太嚴格,通(tong)常(chang)適合于(yu)高(gao)溫、高(gao)壓(ya)工(gong)況,但密(mi)(mi)封面(mian)(mian)的(de)(de)(de)加工(gong)精度要求較高(gao)。
1. 密封面(mian)的形式及代號
不銹鋼法蘭密封面型式及其代號見表 3-5。
2.法蘭密封(feng)面的(de)加(jia)工
不銹(xiu)鋼(gang)法蘭密封面(mian)(mian)(mian)的(de)(de)表(biao)面(mian)(mian)(mian)應進行機械加(jia)工,因加(jia)工表(biao)面(mian)(mian)(mian)的(de)(de)表(biao)面(mian)(mian)(mian)粗糙度(du)及表(biao)面(mian)(mian)(mian)硬度(du)(指(zhi)環(huan)連接(jie)面(mian)(mian)(mian)法蘭)直接(jie)影響連接(jie)的(de)(de)密封性(xing)能(neng)。法蘭密封面(mian)(mian)(mian)的(de)(de)表(biao)面(mian)(mian)(mian)粗糙度(du)見表(biao)3-6。用戶有(you)特殊要求(qiu)應在訂貨合同中注(zhu)明(ming)。對(dui)于環(huan)連接(jie)密封面(mian)(mian)(mian)法蘭的(de)(de)環(huan)槽密封面(mian)(mian)(mian)的(de)(de)硬度(du)應高于所配合的(de)(de)金屬環(huan)墊的(de)(de)硬度(du)。
注:對(dui)于全平面(mian)(mian)(FF)、凸(tu)面(mian)(mian)(RF)和凹凸(tu)面(mian)(mian)(FM)法蘭(lan),密封面(mian)(mian)一般加(jia)工成鋸齒形的(de)同心(xin)圓或(huo)螺(luo)旋齒槽(cao),加(jia)工刀具的(de)圓角半徑(jing)應不小于1.5mm,同心(xin)圓或(huo)螺(luo)旋齒槽(cao)的(de)深度(du)約(yue)為0.05mm,節距約(yue)為0.50~0.56mm.對(dui)于Class標記的(de)凹凸(tu)面(mian)(mian)(FM)法蘭(lan),也可以加(jia)工成光面(mian)(mian)。