不(bu)銹鋼法蘭密封面主要有平面、凸面、凹(ao)凸面、榫槽面、O形圈(quan)面及環連接面六種型式,見表3-5中的簡圖。


平面(mian)密封面(mian)主(zhu)要用于(yu)(yu)寬(kuan)面法(fa)蘭及(ji)低壓管道系統中,與(yu)相配密封墊片(pian)接觸面分布于(yu)(yu)法(fa)蘭螺栓中心圓的內、外兩側(ce),對應的墊片(pian)材質多為石(shi)棉橡膠(jiao)等非金(jin)屬軟質材料,墊片(pian)預緊比(bi)壓較低。


凸面密封(feng)面主要(yao)用(yong)于窄(zhai)面(mian)(mian)(mian)法(fa)蘭(lan)(lan),即墊(dian)(dian)片的(de)接觸(chu)面(mian)(mian)(mian)位于法(fa)蘭(lan)(lan)螺(luo)栓孔所包圍的(de)圓周范圍內,也(ye)就是凸面(mian)(mian)(mian)密(mi)封面(mian)(mian)(mian)對應的(de)墊(dian)(dian)片外徑正好與法(fa)蘭(lan)(lan)連接螺(luo)栓內切圓直徑相當,安裝時可借助(zhu)螺(luo)栓使墊(dian)(dian)片位置固定在法(fa)蘭(lan)(lan)面(mian)(mian)(mian)中央。這種密(mi)封面(mian)(mian)(mian)在法(fa)蘭(lan)(lan)上應用(yong)最為廣(guang)泛(fan)。適用(yong)于凸面(mian)(mian)(mian)密(mi)封面(mian)(mian)(mian)法(fa)蘭(lan)(lan)的(de)墊(dian)(dian)片有各種非金屬(shu)平(ping)墊(dian)(dian)片及包覆(fu)墊(dian)(dian)片,金屬(shu)包墊(dian)(dian),纏繞式墊(dian)(dian)片(含帶外環或帶內環的(de))等(deng)。


凹凸面(mian)密(mi)封面(mian)和(he)凸(tu)(tu)(tu)面(mian)(mian)(mian)(mian)密封面(mian)(mian)(mian)(mian)法(fa)(fa)蘭相比,通常用(yong)于密封要(yao)求較(jiao)嚴的(de)(de)場合,這種(zhong)密封面(mian)(mian)(mian)(mian)的(de)(de)特(te)點(dian)是(shi)墊(dian)片嵌在凹(ao)(ao)面(mian)(mian)(mian)(mian)法(fa)(fa)蘭的(de)(de)凹(ao)(ao)槽中(zhong),減(jian)少墊(dian)片被(bei)(bei)壓力沖擊的(de)(de)可能(neng)性,裝配時便(bian)于對中(zhong),其缺(que)點(dian)是(shi)一對法(fa)(fa)蘭要(yao)有兩種(zhong)密封面(mian)(mian)(mian)(mian),即凸(tu)(tu)(tu)面(mian)(mian)(mian)(mian)和(he)凹(ao)(ao)面(mian)(mian)(mian)(mian),密封面(mian)(mian)(mian)(mian)的(de)(de)加工(gong)較(jiao)凸(tu)(tu)(tu)面(mian)(mian)(mian)(mian)法(fa)(fa)蘭復雜(za),因此不(bu)(bu)像(xiang)凸(tu)(tu)(tu)面(mian)(mian)(mian)(mian)法(fa)(fa)蘭那樣應(ying)用(yong)廣泛(fan)。和(he)榫槽面(mian)(mian)(mian)(mian)法(fa)(fa)蘭相比,它(ta)有不(bu)(bu)能(neng)保護(hu)墊(dian)片使其不(bu)(bu)被(bei)(bei)擠入管(guan)道內的(de)(de)缺(que)點(dian)。適(shi)用(yong)于凹(ao)(ao)凸(tu)(tu)(tu)面(mian)(mian)(mian)(mian)密封面(mian)(mian)(mian)(mian)法(fa)(fa)蘭的(de)(de)墊(dian)片有各種(zhong)非(fei)金屬平墊(dian)、包覆墊(dian)、纏繞式墊(dian)片(含帶(dai)外環或帶(dai)內環的(de)(de))等。


榫槽(cao)密封面具(ju)有(you)與凹凸(tu)面法(fa)(fa)蘭(lan)(lan)相似的(de)(de)(de)優點,并優于(yu)(yu)凹凸(tu)面法(fa)(fa)蘭(lan)(lan)。這種(zhong)(zhong)密(mi)封(feng)面的(de)(de)(de)法(fa)(fa)蘭(lan)(lan),與之相配的(de)(de)(de)墊(dian)(dian)片(pian)位于(yu)(yu)環狀(zhuang)凹槽內,受(shou)兩(liang)側(ce)金屬(shu)壁的(de)(de)(de)限制,可(ke)(ke)免于(yu)(yu)墊(dian)(dian)片(pian)受(shou)壓(ya)變(bian)形而被擠(ji)入管(guan)道(dao)中。由于(yu)(yu)墊(dian)(dian)片(pian)不與管(guan)內流體(ti)(ti)介質直(zhi)接接觸,較少遭受(shou)流體(ti)(ti)介質的(de)(de)(de)侵蝕或腐蝕,故可(ke)(ke)用(yong)(yong)于(yu)(yu)高(gao)壓(ya)、易燃易爆、有(you)毒介質等(deng)對(dui)密(mi)封(feng)要(yao)求較嚴的(de)(de)(de)場合(he)。這種(zhong)(zhong)密(mi)封(feng)面對(dui)墊(dian)(dian)片(pian)安(an)(an)裝對(dui)中性(xing)好,但密(mi)封(feng)面加(jia)工比較困難,更換墊(dian)(dian)片(pian)時(shi)易損傷(shang)密(mi)封(feng)面,而且安(an)(an)裝和(he)拆卸(xie)時(shi)必須(xu)在軸(zhou)向將(jiang)兩(liang)法(fa)(fa)蘭(lan)(lan)分(fen)開,因(yin)此(ci)在管(guan)線(xian)設(she)計時(shi)要(yao)考慮到有(you)將(jiang)法(fa)(fa)蘭(lan)(lan)在軸(zhou)向分(fen)開的(de)(de)(de)可(ke)(ke)能(neng)。適用(yong)(yong)于(yu)(yu)榫槽面法(fa)(fa)蘭(lan)(lan)的(de)(de)(de)墊(dian)(dian)片(pian)有(you)各種(zhong)(zhong)非金屬(shu)平墊(dian)(dian)、金屬(shu)包(bao)墊(dian)(dian)及基本型的(de)(de)(de)纏(chan)繞(rao)式墊(dian)(dian)片(pian)等(deng)。


O形圈(quan)面密(mi)(mi)封(feng)的法(fa)蘭(lan)為(wei)一對法(fa)蘭(lan),包(bao)括O形(xing)(xing)(xing)圈(quan)凸面(mian)(mian)(mian)及(ji)O形(xing)(xing)(xing)圈(quan)槽面(mian)(mian)(mian)兩種(zhong)密(mi)(mi)封(feng)面(mian)(mian)(mian),O形(xing)(xing)(xing)圈(quan)位于(yu)O形(xing)(xing)(xing)圈(quan)槽面(mian)(mian)(mian)法(fa)蘭(lan)中,靠(kao)O形(xing)(xing)(xing)圈(quan)凸面(mian)(mian)(mian)法(fa)蘭(lan)壓緊以(yi)實現密(mi)(mi)封(feng),適用(yong)于(yu)這種(zhong)密(mi)(mi)封(feng)面(mian)(mian)(mian)的墊(dian)片通常為(wei)橡膠O形(xing)(xing)(xing)密(mi)(mi)封(feng)環,我(wo)國水力發(fa)電(dian)站管(guan)道系統有(you)些采用(yong)這種(zhong)密(mi)(mi)封(feng)面(mian)(mian)(mian)的法(fa)蘭(lan)。


 環(huan)連接面(mian)密(mi)(mi)封(feng)(feng)的(de)(de)(de)法(fa)(fa)蘭(lan),也(ye)屬(shu)(shu)于窄面法(fa)(fa)蘭(lan),并在法(fa)(fa)蘭(lan)的(de)(de)(de)凸面上(shang)開出一(yi)環狀梯形(xing)槽作為法(fa)(fa)蘭(lan)密(mi)(mi)封(feng)(feng)面,和榫槽面法(fa)(fa)蘭(lan)一(yi)樣,這種(zhong)(zhong)法(fa)(fa)蘭(lan)在安裝和拆卸時必須(xu)沿軸向將(jiang)法(fa)(fa)蘭(lan)分(fen)開,因(yin)此,在管線(xian)設計時要考慮到將(jiang)法(fa)(fa)蘭(lan)在軸向分(fen)開的(de)(de)(de)可(ke)能。這種(zhong)(zhong)密(mi)(mi)封(feng)(feng)面專門用(yong)來與加工成八角形(xing)或橢圓形(xing)的(de)(de)(de)實(shi)體金(jin)屬(shu)(shu)墊(dian)片配(pei)合,以(yi)實(shi)現密(mi)(mi)封(feng)(feng)連接。由于金(jin)屬(shu)(shu)環墊(dian)可(ke)以(yi)適應各種(zhong)(zhong)金(jin)屬(shu)(shu)的(de)(de)(de)固有特性(xing),因(yin)而這種(zhong)(zhong)密(mi)(mi)封(feng)(feng)面的(de)(de)(de)密(mi)(mi)封(feng)(feng)性(xing)能好(hao),對安裝要求也(ye)不(bu)太(tai)嚴格,通常適合于高(gao)(gao)溫、高(gao)(gao)壓工況(kuang),但密(mi)(mi)封(feng)(feng)面的(de)(de)(de)加工精(jing)度(du)要求較(jiao)高(gao)(gao)。


1. 密封(feng)面的形式及代(dai)號(hao) 


不銹鋼(gang)法蘭密封面型式及(ji)其(qi)代號見表 3-5。


表 5.jpg

表 5.1.jpg



2.法蘭密封面的(de)加(jia)工


 不銹鋼法(fa)蘭密(mi)封面(mian)的表(biao)(biao)面(mian)應(ying)進行機(ji)械加工(gong),因加工(gong)表(biao)(biao)面(mian)的表(biao)(biao)面(mian)粗(cu)(cu)糙度及表(biao)(biao)面(mian)硬度(指環(huan)(huan)連接(jie)面(mian)法(fa)蘭)直接(jie)影響連接(jie)的密(mi)封性能(neng)。法(fa)蘭密(mi)封面(mian)的表(biao)(biao)面(mian)粗(cu)(cu)糙度見表(biao)(biao)3-6。用(yong)戶有特殊要(yao)求應(ying)在訂貨合(he)同中注明。對于(yu)環(huan)(huan)連接(jie)密(mi)封面(mian)法(fa)蘭的環(huan)(huan)槽密(mi)封面(mian)的硬度應(ying)高(gao)于(yu)所配合(he)的金(jin)屬環(huan)(huan)墊(dian)的硬度。


表 6.jpg


注:對于全(quan)平(ping)面(mian)(mian)(FF)、凸面(mian)(mian)(RF)和凹(ao)凸面(mian)(mian)(FM)法蘭,密封面(mian)(mian)一般(ban)加(jia)(jia)工成(cheng)鋸(ju)齒形的同心圓或(huo)螺旋齒槽,加(jia)(jia)工刀具(ju)的圓角半徑應不小于1.5mm,同心圓或(huo)螺旋齒槽的深度(du)約為(wei)0.05mm,節(jie)距約為(wei)0.50~0.56mm.對于Class標記(ji)的凹(ao)凸面(mian)(mian)(FM)法蘭,也可以加(jia)(jia)工成(cheng)光面(mian)(mian)。