焊接不銹鋼異徑管的一般要求有以下幾點:
①. 焊制異(yi)徑管的(de)(de)圓(yuan)度不(bu)(bu)應(ying)大于各端外徑的(de)(de)1%,且不(bu)(bu)大于5mm.
②. 同心(xin)(xin)(xin)異徑(jing)管兩端中(zhong)心(xin)(xin)(xin)線應重合,其偏心(xin)(xin)(xin)值(zhi)(a1-a2)/2(符號見(jian)圖(tu)2-50)不應大于(yu)大端外徑(jing)的1%,且不應大于(yu)5mm;偏心(xin)(xin)(xin)異徑(jing)管過渡區應圓滑。

1. 同心異徑管(guan)展開圖
圖2-51為同(tong)心異徑管展(zhan)開(kai)圖,其作圖步驟如下。

①. 按(an)已知尺寸(cun)畫出主視圖和俯視圖,將(jiang)其上、下口(kou)分成(cheng)12等份,使表面組成(cheng)24個三角形(xing)。
②. 采用直角三(san)角形(xing)法求出1-2'線的實長。
③. 按照已(yi)知三邊作三角形的方(fang)法,即可得到同(tong)心異徑(jing)管(guan)的展開圖。
2. 不銹(xiu)鋼異徑管的(de)制(zhi)作
不銹(xiu)鋼(gang)異(yi)徑管分(fen)同(tong)心(xin)和(he)偏心(xin)兩種(zhong),可用卷焊、摔制、抽條等方(fang)法制作。
采用(yong)(yong)鋼(gang)(gang)板(ban)(ban)卷(juan)焊時(shi),先作出樣(yang)板(ban)(ban),然后(hou)將(jiang)樣(yang)板(ban)(ban)平鋪在鋼(gang)(gang)板(ban)(ban)上劃(hua)線、下料,并按要求(qiu)加(jia)工(gong)坡口,除(chu)去(qu)毛刺和氧化鐵皮,用(yong)(yong)滾板(ban)(ban)機或壓力(li)機卷(juan)圓(yuan)(yuan),再用(yong)(yong)1/4圓(yuan)(yuan)的(de)(de)弧形(xing)樣(yang)板(ban)(ban)檢查內圓(yuan)(yuan)的(de)(de)弧度。經修理達到要求(qiu)后(hou)施焊。無(wu)機械卷(juan)圓(yuan)(yuan)時(shi),也可用(yong)(yong)手工(gong)卷(juan)制(zhi),如圖2-52所示。制(zhi)作時(shi),先在切割好的(de)(de)鋼(gang)(gang)板(ban)(ban)上分區域劃(hua)線條,按區向內敲(qiao)打(da)彎(wan)制(zhi),錘擊力(li)量要適當(dang),以(yi)免用(yong)(yong)力(li)過大鋼(gang)(gang)板(ban)(ban)產生過度變形(xing),并隨(sui)時(shi)用(yong)(yong)1/4圓(yuan)(yuan)弧形(xing)樣(yang)板(ban)(ban)檢查;發現扭曲不對口時(shi),可用(yong)(yong)工(gong)具校(xiao)正。

當管(guan)(guan)(guan)徑(jing)(jing)較小(xiao)(xiao)、采用(yong)鋼(gang)板卷(juan)制(zhi)(zhi)(zhi)有困難時(shi)(shi)(shi)(shi),異徑(jing)(jing)管(guan)(guan)(guan)可(ke)用(yong)鋼(gang)管(guan)(guan)(guan)摔(shuai)(shuai)制(zhi)(zhi)(zhi)。制(zhi)(zhi)(zhi)作時(shi)(shi)(shi)(shi),先用(yong)烘(hong)爐(lu)或氧-乙(yi)炔(gui)焰將管(guan)(guan)(guan)子加(jia)熱(re)到800~950℃.摔(shuai)(shuai)同心(xin)異徑(jing)(jing)管(guan)(guan)(guan)時(shi)(shi)(shi)(shi),邊錘(chui)擊邊轉(zhuan)(zhuan)動管(guan)(guan)(guan)子,由(you)大(da)到小(xiao)(xiao),使(shi)管(guan)(guan)(guan)面圓(yuan)(yuan)弧均(jun)勻過渡(du),錘(chui)面要放平,防止(zhi)錘(chui)擊時(shi)(shi)(shi)(shi)使(shi)管(guan)(guan)(guan)壁(bi)產生麻面。一遍(bian)摔(shuai)(shuai)不好時(shi)(shi)(shi)(shi),可(ke)再加(jia)熱(re),直到摔(shuai)(shuai)成為止(zhi)。摔(shuai)(shuai)偏心(xin)大(da)小(xiao)(xiao)頭時(shi)(shi)(shi)(shi),管(guan)(guan)(guan)下壁(bi)不應(ying)加(jia)熱(re),采用(yong)烘(hong)爐(lu)加(jia)熱(re)時(shi)(shi)(shi)(shi),可(ke)用(yong)水將管(guan)(guan)(guan)下壁(bi)冷卻后再摔(shuai)(shuai)管(guan)(guan)(guan)。摔(shuai)(shuai)制(zhi)(zhi)(zhi)時(shi)(shi)(shi)(shi),應(ying)左右轉(zhuan)(zhuan)動,使(shi)其過渡(du)圓(yuan)(yuan)滑。
制作異徑管(guan)時(shi),其變徑過(guo)渡區的長度視管(guan)徑不同而異,為減小局(ju)部阻力(li),一(yi)般不應小于大管(guan)外徑。

