2004年以后歐盟統一頒布的EN10216-5《壓力應用無縫不銹鋼管》、EN10297-7《機械結構用無縫不銹鋼管》、EN10217-7《壓力應用焊接不銹鋼管》及EN10296-2《機械結構用焊接不銹鋼管》4個不銹鋼管標準中,外觀質量一節有幾乎完全相同的條款:
一、鋼管內外表(biao)面不得存(cun)在(zai)可目測到的缺陷(xian)。
二、鋼管內外表面(mian)必須采(cai)用規定的制造方法精(jing)整,包括經(jing)過適當的熱處理。通常這(zhe)種(zhong)精(jing)整所有表面(mian)瑕疵均已作(zuo)了(le)一致性的表面(mian)修(xiu)整。
三、只能(neng)采用磨或刮削方法進行表面瑕疵修整(zheng),修整(zheng)后修整(zheng)部位壁厚不得(de)小(xiao)于最小(xiao)規定值,所有修整(zheng)部位應光順地過渡到鋼(gang)管的輪廓。
四、侵害到(dao)所規定最(zui)小壁厚(hou)的(de)表(biao)面瑕疵必須判為缺陷(xian),包含此類缺陷(xian)的(de)鋼(gang)管必須判定為不符合標準。
五、僅在購方同意時(shi)才能允許(xu)對焊(han)縫進(jin)行(xing)(xing)修(xiu)(xiu)補(bu),修(xiu)(xiu)補(bu)應在熱處理前(qian)進(jin)行(xing)(xing)并經NDT。修(xiu)(xiu)補(bu)焊(han)縫可(ke)添(tian)(tian)加(jia)或不(bu)添(tian)(tian)加(jia)填(tian)充焊(han)絲,但(dan)添(tian)(tian)加(jia)焊(han)絲僅適用于(yu)OD≥168.3mm的(de)焊(han)管(guan)。修(xiu)(xiu)補(bu)長度不(bu)得超過焊(han)縫總長度的(de)20%,并必(bi)須按(an)所編制的(de)焊(han)接工藝評定規范進(jin)行(xing)(xing)操作。此(ci)條款(kuan)僅為(wei)焊(han)管(guan)標(biao)準所列。值得指出的(de)是(shi),筆者注意到:
①上述第(di)(4)或(huo)第(di)(5)條幾乎(hu)是歐盟所(suo)有(you)其他鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)標準,其中包括EN10216-1《室溫(wen)(wen)(wen)(wen)壓(ya)(ya)力(li)(li)應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)無(wu)(wu)縫(feng)(feng)(feng)(feng)非(fei)(fei)(fei)(fei)合(he)(he)金(jin)(jin)(jin)(jin)(jin)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10216-2《高(gao)溫(wen)(wen)(wen)(wen)壓(ya)(ya)力(li)(li)應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)無(wu)(wu)縫(feng)(feng)(feng)(feng)非(fei)(fei)(fei)(fei)合(he)(he)金(jin)(jin)(jin)(jin)(jin)及(ji)合(he)(he)金(jin)(jin)(jin)(jin)(jin)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10216-3《壓(ya)(ya)力(li)(li)應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)細晶(jing)粒(li)無(wu)(wu)縫(feng)(feng)(feng)(feng)合(he)(he)金(jin)(jin)(jin)(jin)(jin)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10216-4《低溫(wen)(wen)(wen)(wen)壓(ya)(ya)力(li)(li)應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)非(fei)(fei)(fei)(fei)合(he)(he)金(jin)(jin)(jin)(jin)(jin)及(ji)合(he)(he)金(jin)(jin)(jin)(jin)(jin)無(wu)(wu)縫(feng)(feng)(feng)(feng)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》,EN10217-1《室溫(wen)(wen)(wen)(wen)壓(ya)(ya)力(li)(li)應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)焊(han)(han)(han)接(jie)非(fei)(fei)(fei)(fei)合(he)(he)金(jin)(jin)(jin)(jin)(jin)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10217-2《高(gao)溫(wen)(wen)(wen)(wen)壓(ya)(ya)力(li)(li)應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)焊(han)(han)(han)接(jie)非(fei)(fei)(fei)(fei)合(he)(he)金(jin)(jin)(jin)(jin)(jin)及(ji)合(he)(he)金(jin)(jin)(jin)(jin)(jin)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10217-3《壓(ya)(ya)力(li)(li)應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)焊(han)(han)(han)接(jie)細晶(jing)粒(li)合(he)(he)金(jin)(jin)(jin)(jin)(jin)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10217-4《低溫(wen)(wen)(wen)(wen)壓(ya)(ya)力(li)(li)應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)非(fei)(fei)(fei)(fei)合(he)(he)金(jin)(jin)(jin)(jin)(jin)電(dian)阻(zu)焊(han)(han)(han)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10217-5《高(gao)溫(wen)(wen)(wen)(wen)壓(ya)(ya)力(li)(li)應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)SAW非(fei)(fei)(fei)(fei)合(he)(he)金(jin)(jin)(jin)(jin)(jin)及(ji)合(he)(he)金(jin)(jin)(jin)(jin)(jin)焊(han)(han)(han)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10217-6《低溫(wen)(wen)(wen)(wen)壓(ya)(ya)力(li)(li)應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)SAW非(fei)(fei)(fei)(fei)合(he)(he)金(jin)(jin)(jin)(jin)(jin)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》,EN10296-1《機械結構用(yong)(yong)(yong)(yong)非(fei)(fei)(fei)(fei)合(he)(he)金(jin)(jin)(jin)(jin)(jin)及(ji)合(he)(he)金(jin)(jin)(jin)(jin)(jin)鋼(gang)(gang)(gang)(gang)(gang)焊(han)(han)(han)管(guan)(guan)(guan)(guan)(guan)(guan)》,EN10297-1《機械結構用(yong)(yong)(yong)(yong)非(fei)(fei)(fei)(fei)合(he)(he)金(jin)(jin)(jin)(jin)(jin)及(ji)合(he)(he)金(jin)(jin)(jin)(jin)(jin)鋼(gang)(gang)(gang)(gang)(gang)無(wu)(wu)縫(feng)(feng)(feng)(feng)管(guan)(guan)(guan)(guan)(guan)(guan)》,EN10305-1《精(jing)(jing)密(mi)(mi)應(ying)(ying)(ying)力(li)(li)無(wu)(wu)縫(feng)(feng)(feng)(feng)冷拔(ba)(ba)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10305-2《精(jing)(jing)密(mi)(mi)應(ying)(ying)(ying)力(li)(li)冷拔(ba)(ba)焊(han)(han)(han)接(jie)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10305-3《精(jing)(jing)密(mi)(mi)應(ying)(ying)(ying)力(li)(li)冷定(ding)徑(jing)焊(han)(han)(han)接(jie)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10305-4《氣和(he)液壓(ya)(ya)系統(tong)用(yong)(yong)(yong)(yong)無(wu)(wu)縫(feng)(feng)(feng)(feng)冷拔(ba)(ba)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10305-5《冷精(jing)(jing)整方或(huo)矩形焊(han)(han)(han)接(jie)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》、EN10305-6《氣和(he)液壓(ya)(ya)系統(tong)用(yong)(yong)(yong)(yong)冷拔(ba)(ba)焊(han)(han)(han)接(jie)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)》所(suo)有(you)壓(ya)(ya)力(li)(li)應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)、結構或(huo)機械應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)、精(jing)(jing)密(mi)(mi)應(ying)(ying)(ying)用(yong)(yong)(yong)(yong)的(de)無(wu)(wu)縫(feng)(feng)(feng)(feng)或(huo)焊(han)(han)(han)管(guan)(guan)(guan)(guan)(guan)(guan)標準所(suo)共有(you)的(de)。
②唯一(yi)的(de)(de)(de)區(qu)別是(shi)幾乎所(suo)有所(suo)列的(de)(de)(de)非合(he)(he)(he)金(jin)鋼(gang)(gang)管或非不(bu)(bu)(bu)銹鋼(gang)(gang)的(de)(de)(de)其他合(he)(he)(he)金(jin)鋼(gang)(gang)管標準(zhun)中(除(chu)EN10305-1~6、EN10216-1、和(he)EN10217-1外)大都還附加(jia)“有深度(du)大于5%t或3mm(兩者較小(xiao)值(zhi))的(de)(de)(de)不(bu)(bu)(bu)連(lian)續性必(bi)須(xu)作(zuo)修(xiu)整,但深度(du)≤0.3mm的(de)(de)(de)瑕疵則(ze)不(bu)(bu)(bu)必(bi)作(zuo)修(xiu)整”的(de)(de)(de)文(wen)字(zi),而在所(suo)有不(bu)(bu)(bu)銹鋼(gang)(gang)管(及精密(mi)應用鋼(gang)(gang)管)標準(zhun)中,是(shi)沒(mei)有這(zhe)些文(wen)字(zi)的(de)(de)(de)。顯然這(zhe)是(shi)從保障不(bu)(bu)(bu)銹鋼(gang)(gang)的(de)(de)(de)耐局部(bu)腐蝕(shi)性出發(fa)制定的(de)(de)(de)十分(fen)(fen)必(bi)要(yao)的(de)(de)(de)合(he)(he)(he)理要(yao)求。除(chu)不(bu)(bu)(bu)銹鋼(gang)(gang)管以外,其他所(suo)有非合(he)(he)(he)金(jin)鋼(gang)(gang)管均不(bu)(bu)(bu)具備抗腐蝕(shi)和(he)局部(bu)腐蝕(shi)性,因而也(ye)就(jiu)可允(yun)許表(biao)面存在0.3mm甚(shen)至更深的(de)(de)(de)不(bu)(bu)(bu)連(lian)續性存在,可見這(zhe)是(shi)一(yi)條十分(fen)(fen)重要(yao)的(de)(de)(de)原(yuan)則(ze)區(qu)別。
③EN10312:2003,即薄壁(t=0.6~3mm)水輸送(song)用標(biao)準的(de)外觀(guan)質量一節(jie)中只(zhi)包(bao)含上述第(1)、第(4)和(he)第(5)條款,另(ling)有“焊接(jie)條件應嚴(yan)加控制以使焊縫熱色差(cha)最小而(er)保(bao)(bao)證耐(nai)蝕(shi)性不致降低”的(de)敘述。說(shuo)明(ming)該標(biao)準所(suo)指薄壁不銹(xiu)鋼焊管只(zhi)要嚴(yan)格(ge)控制焊接(jie)參數就可以保(bao)(bao)證耐(nai)蝕(shi)性所(suo)要求的(de)表面質量基本要求而(er)無需另(ling)作精(jing)整。
④焊(han)接不銹鋼(gang)管(guan)(guan)只要經過冷拔(ba)或冷定徑(jing)/精(jing)整都可以達到精(jing)密應用要求(qiu),其(qi)中包括方形(xing)及矩(ju)形(xing)焊(han)管(guan)(guan)。

