浙江不銹鋼管廠家1986年建于溫州市龍灣區,目前職工人數約13800人,改組前,不銹鋼管生產能力約為150萬噸,其中不銹鋼無(wu)縫鋼管(guan)90萬噸,不銹鋼焊接鋼管60萬噸。


在(zai)浙(zhe)江不(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)廠家鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)產(chan)車(che)(che)(che)間(jian)內(nei)設有(you)(you)MPM軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)組(zu),可生(sheng)(sheng)產(chan)最(zui)(zui)大(da)外(wai)徑(jing)(jing)為(wei)355.6mm 不(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan);小型連軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)組(zu),可生(sheng)(sheng)產(chan)最(zui)(zui)大(da)外(wai)徑(jing)(jing)為(wei)89mm 不(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan);大(da)型周期(qi)(qi)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)組(zu),可生(sheng)(sheng)產(chan)最(zui)(zui)大(da)外(wai)徑(jing)(jing)為(wei)600mm 不(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan);擴管(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)組(zu),可生(sheng)(sheng)產(chan)最(zui)(zui)大(da)外(wai)徑(jing)(jing)為(wei)925mm的(de)(de)(de)(de)(de)(de)不(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)。此(ci)外(wai),在(zai)浙(zhe)江至德鋼(gang)(gang)(gang)業有(you)(you)限公司(si)不(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)廠還設有(you)(you)三(san)套周期(qi)(qi)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)組(zu)。Dalmine 鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)公司(si)于(yu)1988~1993年進行(xing)了生(sheng)(sheng)產(chan)重(zhong)組(zu),力求維護傳(chuan)統市場(chang),其(qi)生(sheng)(sheng)產(chan)重(zhong)組(zu)的(de)(de)(de)(de)(de)(de)主要內(nei)容為(wei):拆除大(da)型周期(qi)(qi)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji),增設斜(xie)軋(ya)(ya)(ya)(ya)擴徑(jing)(jing)機(ji),將鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)生(sheng)(sheng)產(chan)的(de)(de)(de)(de)(de)(de)重(zhong)心置于(yu)MPM軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)組(zu)上。生(sheng)(sheng)產(chan)重(zhong)組(zu)前 Bergamo 鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)廠設有(you)(you)MPM軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)和周期(qi)(qi)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)2條軋(ya)(ya)(ya)(ya)制線,MPM軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)車(che)(che)(che)間(jian)生(sheng)(sheng)產(chan)φ114~711mm(4 1/2~14英寸(cun))的(de)(de)(de)(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子,年產(chan)量(liang)為(wei)33.7萬噸(dun)。,周期(qi)(qi)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)車(che)(che)(che)間(jian)生(sheng)(sheng)產(chan)Φ244~711mm(9 3/8~28英寸(cun))的(de)(de)(de)(de)(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子,年產(chan)量(liang)為(wei)8.7萬噸(dun)。煉(lian)鋼(gang)(gang)(gang)廠設有(you)(you)45t的(de)(de)(de)(de)(de)(de)煉(lian)鋼(gang)(gang)(gang)爐(lu),用于(yu)生(sheng)(sheng)產(chan)周期(qi)(qi)軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)用的(de)(de)(de)(de)(de)(de)鋼(gang)(gang)(gang)錠(ding);90t電爐(lu)和連鑄(zhu)機(ji)生(sheng)(sheng)產(chan)MPM軋(ya)(ya)(ya)(ya)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)機(ji)用的(de)(de)(de)(de)(de)(de)連鑄(zhu)坯。上述兩種產(chan)品(即圓坯和鋼(gang)(gang)(gang)錠(ding))年產(chan)量(liang)為(wei)44.8萬噸(dun)。因(yin)此(ci)需要購入相當數(shu)量(liang)的(de)(de)(de)(de)(de)(de)圓坯以補充(chong)鋼(gang)(gang)(gang)產(chan)量(liang)的(de)(de)(de)(de)(de)(de)不(bu)(bu)(bu)足(zu),并向(xiang)小直(zhi)徑(jing)(jing)鋼(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)廠供料(liao)。


 生產(chan)改組(zu)前鋼(gang)管(guan)(guan)公司(si)的(de)(de)煉(lian)鋼(gang)廠由(you)于生產(chan)率低(di),競爭能(neng)力(li)很(hen)差;MPM軋管(guan)(guan)廠對于直(zhi)徑大于179mm的(de)(de)管(guan)(guan)子來說生產(chan)率是(shi)很(hen)高的(de)(de),但(dan)設備利用(yong)率低(di)于70%;周期軋管(guan)(guan)廠,對大直(zhi)徑鋼(gang)管(guan)(guan)的(de)(de)生產(chan)來說,生產(chan)能(neng)力(li)是(shi)足(zu)夠(gou)的(de)(de),但(dan)由(you)于采用(yong)鋼(gang)錠(ding),原材料成(cheng)本高。工藝陳舊,質量水平低(di)下。


 根據上(shang)述情況(kuang),為(wei)了提(ti)高競爭(zheng)能力,生產系統重組(zu)的總目標(biao)是:提(ti)高MPM軋管(guan)廠的設備利用率;由于擴徑管(guan)坯(pi)單重提(ti)高,使MPM軋機按新的產品大綱生產,提(ti)高其產量水平;用連鑄圓(yuan)坯(pi)取代鋼錠(ding)。


 其(qi)具體做法是:對煉鋼(gang)(gang)廠而言,45噸(dun)煉鋼(gang)(gang)爐停產,為(wei)了提高管(guan)坯(pi)自給能(neng)力要提高煉鋼(gang)(gang)能(neng)力,以提供本(ben)廠所需的全(quan)部連(lian)鑄圓(yuan)坯(pi);對于ф406mm(16英寸)以上不銹鋼(gang)(gang)管(guan)的產生而言,拆除周期軋管(guan)機(ji),設置(zhi)擴管(guan)機(ji)和(he)均整機(ji),其(qi)母體管(guan)由MPM軋機(ji)生產。在1995年3月(yue)舉行的費城國際鋼(gang)(gang)管(guan)會(hui)議(yi)上INNSE和(he)Dalmine兩(liang)公(gong)(gong)司(si)聯合宣讀了關于斜(xie)軋擴徑工(gong)藝及(ji)其(qi)應(ying)用(yong)實例的論文,接著INNSE公(gong)(gong)司(si)又(you)在1996年第1期的《Tube &Pipe Technology》雜(za)志上發表(biao)題為(wei)“Quality Improvement and production Flexibility ob-tained through Hot Rotary Expansion of Tubes”一(yi)文,其(qi)內容主要是講(jiang)斜(xie)軋擴徑工(gong)藝技術,根據達爾明公(gong)(gong)司(si)新(xin)的斜(xie)軋擴徑機(ji)投(tou)產的經驗,INNSE將(jiang)這(zhe)種工(gong)藝正(zheng)式(shi)稱(cheng)作NRE工(gong)藝,即“New Rotary Expanding(technology)。