壓(ya)力(li)容(rong)器(qi)(qi)(qi)法蘭(lan)是(shi)(shi)(shi)壓(ya)力(li)容(rong)器(qi)(qi)(qi)的(de)(de)常用部件(jian)(jian)(jian),是(shi)(shi)(shi)連(lian)接(jie)(jie)各種(zhong)壓(ya)力(li)容(rong)器(qi)(qi)(qi)部件(jian)(jian)(jian)的(de)(de)基本元件(jian)(jian)(jian),廣泛地用于石油(you)、石化、電力(li)、原(yuan)子能、輕工等領(ling)域。對于容(rong)器(qi)(qi)(qi)而言,應(ying)該(gai)是(shi)(shi)(shi)一個組(zu)件(jian)(jian)(jian),包括(kuo)法蘭(lan)、墊片和(he)連(lian)接(jie)(jie)螺(luo)(luo)栓或螺(luo)(luo)柱(zhu)以(yi)及螺(luo)(luo)母,其(qi)作用是(shi)(shi)(shi)使不(bu)同(tong)(tong)的(de)(de)受壓(ya)元件(jian)(jian)(jian)組(zu)合(he)在一起,同(tong)(tong)時保證連(lian)接(jie)(jie)部位不(bu)發生(sheng)(sheng)泄(xie)(xie)漏(lou)。法蘭(lan)連(lian)接(jie)(jie)的(de)(de)主要失(shi)效形式為(wei)接(jie)(jie)頭的(de)(de)剛(gang)度(du)失(shi)效,其(qi)外部表現(xian)型式為(wei)泄(xie)(xie)漏(lou)。壓(ya)力(li)容(rong)器(qi)(qi)(qi)內部的(de)(de)介質具有(you)高溫、高壓(ya)的(de)(de)特點,同(tong)(tong)時具有(you)易燃、易爆的(de)(de)特性或毒(du)性,一旦(dan)產生(sheng)(sheng)泄(xie)(xie)漏(lou),將發生(sheng)(sheng)嚴重的(de)(de)次生(sheng)(sheng)災害,嚴重威脅壓(ya)力(li)容(rong)器(qi)(qi)(qi)本體(ti)和(he)周圍設(she)備以(yi)及人員的(de)(de)安全。因此(ci)容(rong)器(qi)(qi)(qi)法蘭(lan)的(de)(de)設(she)計和(he)選用應(ying)優先(xian)考慮的(de)(de)因素是(shi)(shi)(shi)整體(ti)密(mi)封性能。
我國壓(ya)力(li)(li)容(rong)器法(fa)(fa)蘭(lan)標準自成體系。最早的(de)壓(ya)力(li)(li)容(rong)器法(fa)(fa)蘭(lan)標準可以追溯到20世(shi)紀70年代,當時使(shi)用的(de)是由原一機(ji)部、石油部、化工部三部共(gong)同發(fa)布的(de)壓(ya)力(li)(li)容(rong)器法(fa)(fa)蘭(lan)行業標準JB 1157~1164-1973.經過長期的(de)試(shi)用及不斷的(de)修訂(ding),目(mu)前(qian)最新的(de)標準為(wei)NB/T 47020~47027-2012《壓(ya)力(li)(li)容(rong)器法(fa)(fa)蘭(lan)》。
就(jiu)法(fa)蘭(lan)的結構型式和工(gong)作原理而(er)言,壓(ya)力容器法(fa)蘭(lan)和管(guan)(guan)法(fa)蘭(lan)沒有(you)多大差(cha)異。比較明(ming)顯的區別(bie)是,壓(ya)力容器法(fa)蘭(lan)規格(ge)較大,與各類壓(ya)力容器連接(jie)(jie)使用;而(er)管(guan)(guan)法(fa)蘭(lan)常(chang)常(chang)與管(guan)(guan)子直接(jie)(jie)連接(jie)(jie)或(huo)與泵(beng)、閥、機等(deng)管(guan)(guan)道設備的進出口管(guan)(guan)子連接(jie)(jie)使用。
壓(ya)力(li)容器(qi)法(fa)蘭(lan)(lan)工(gong)(gong)作(zuo)原(yuan)理(li)為(wei):當(dang)對法(fa)蘭(lan)(lan)螺(luo)(luo)(luo)栓(shuan)(shuan)(shuan)施加(jia)預(yu)緊力(li)時,螺(luo)(luo)(luo)栓(shuan)(shuan)(shuan)力(li)通(tong)過法(fa)蘭(lan)(lan)環把墊片(pian)(pian)(pian)(pian)壓(ya)緊,迫使法(fa)蘭(lan)(lan)墊片(pian)(pian)(pian)(pian)產(chan)生(sheng)壓(ya)縮變(bian)形。當(dang)螺(luo)(luo)(luo)栓(shuan)(shuan)(shuan)力(li)達(da)到(dao)一定(ding)數值后(hou),迫使法(fa)蘭(lan)(lan)密封(feng)(feng)(feng)(feng)面(mian)和墊片(pian)(pian)(pian)(pian)上的(de)(de)凹(ao)凸不平(ping)面(mian)借(jie)助(zhu)墊片(pian)(pian)(pian)(pian)變(bian)形而填滿,這就為(wei)阻止流體(ti)介質泄漏創(chuang)造(zao)了初始(shi)(shi)密封(feng)(feng)(feng)(feng)條件。此(ci)時墊片(pian)(pian)(pian)(pian)單(dan)位(wei)有效密封(feng)(feng)(feng)(feng)面(mian)積上的(de)(de)壓(ya)緊力(li)稱為(wei)墊片(pian)(pian)(pian)(pian)的(de)(de)初始(shi)(shi)密封(feng)(feng)(feng)(feng)比(bi)(bi)壓(ya)。當(dang)設(she)備或管道承受介質壓(ya)力(li)后(hou),螺(luo)(luo)(luo)栓(shuan)(shuan)(shuan)受到(dao)拉伸應力(li)而伸長,法(fa)蘭(lan)(lan)密封(feng)(feng)(feng)(feng)面(mian)沿著彼(bi)此(ci)分離(li)的(de)(de)方(fang)向移動,密封(feng)(feng)(feng)(feng)面(mian)與墊片(pian)(pian)(pian)(pian)之(zhi)間(jian)的(de)(de)壓(ya)緊力(li)下(xia)降(jiang),墊片(pian)(pian)(pian)(pian)的(de)(de)壓(ya)縮量減(jian)少,預(yu)緊密封(feng)(feng)(feng)(feng)比(bi)(bi)壓(ya)下(xia)降(jiang)。如果這時密封(feng)(feng)(feng)(feng)墊片(pian)(pian)(pian)(pian)具有足夠的(de)(de)回彈能(neng)力(li),墊片(pian)(pian)(pian)(pian)的(de)(de)變(bian)形能(neng)補償螺(luo)(luo)(luo)栓(shuan)(shuan)(shuan)和密封(feng)(feng)(feng)(feng)面(mian)的(de)(de)分離(li)值,而使預(yu)緊密封(feng)(feng)(feng)(feng)比(bi)(bi)壓(ya)只下(xia)降(jiang)到(dao)不小于工(gong)(gong)作(zuo)密封(feng)(feng)(feng)(feng)比(bi)(bi)壓(ya),則(ze)(ze)法(fa)蘭(lan)(lan)依然保持良好的(de)(de)密封(feng)(feng)(feng)(feng)狀態。反之(zhi),如墊片(pian)(pian)(pian)(pian)的(de)(de)回彈能(neng)力(li)不足,密封(feng)(feng)(feng)(feng)比(bi)(bi)壓(ya)下(xia)降(jiang)到(dao)工(gong)(gong)作(zuo)密封(feng)(feng)(feng)(feng)比(bi)(bi)壓(ya)以(yi)下(xia),甚(shen)至密封(feng)(feng)(feng)(feng)口重新出(chu)現縫隙,則(ze)(ze)密封(feng)(feng)(feng)(feng)失效。