法蘭接頭是由法蘭、密封(feng)墊片及連接螺栓三種元件組成的一個承壓管道連接件。在法蘭密封接頭中,墊片是最主要的密封元件。對于非金屬墊片來說,法蘭接頭的密封是通過擰緊螺栓,使法蘭與墊片接觸表面及其墊片內部造成較大的壓緊應力,從而一方面使墊片表面與法蘭表面緊密貼合以填滿法蘭表面的微間隙,另一方面減小墊片材料的孔隙率,即減小被密封流體的泄漏通道,從而實現法蘭接頭的密封。由于任何制造或加工方法都不可能形成絕對光滑的理想表面,也不可能實現密封面間的完全嵌合以及密封件本身孔隙的完全阻塞,所以在相互接觸的密封面間和密封墊片內部總是存在著微小的間隙或通道。因而,對墊片密封來說,泄漏總是不可避免的。當介質以一定的壓力通過螺栓法蘭連接時,總會在密封點處出現泄漏。
法(fa)蘭接頭(tou)的(de)(de)密封失(shi)效形(xing)式主(zhu)要表現為泄漏。泄漏輕則造成能源、原材料(liao)的(de)(de)大量浪(lang)費(fei),重則導致(zhi)設備報廢、停(ting)工停(ting)產、人員傷亡和嚴重的(de)(de)環境污染。隨著(zhu)現代(dai)石(shi)油、化工、原子能、航(hang)天及深海(hai)技術的(de)(de)迅速發展,對管道及其(qi)裝(zhuang)置的(de)(de)密封提出了更嚴格的(de)(de)要求,因而(er)密封墊片(pian)的(de)(de)地位更加重要。
在墊(dian)(dian)片(pian)(pian)密封的(de)(de)(de)法(fa)蘭(lan)接頭中,雖然泄(xie)漏無法(fa)避(bi)免,但可以控制在一(yi)定的(de)(de)(de)范圍內(nei)。墊(dian)(dian)片(pian)(pian)密封的(de)(de)(de)可靠性(xing)與(yu)連接結構(gou)(gou)的(de)(de)(de)形式、介(jie)質特性(xing)、工況條件等諸多(duo)因素(su)有關,而且最主要的(de)(de)(de)是(shi)(shi)與(yu)所采用(yong)的(de)(de)(de)密封墊(dian)(dian)片(pian)(pian)材料(liao)和(he)其(qi)結構(gou)(gou)有關。影響墊(dian)(dian)片(pian)(pian)密封的(de)(de)(de)因素(su)很多(duo),至今(jin)還是(shi)(shi)一(yi)個未能定量的(de)(de)(de)問題(ti)(ti),因此研(yan)究墊(dian)(dian)片(pian)(pian)密封的(de)(de)(de)工作,至今(jin)仍然是(shi)(shi)工業界普遍(bian)關注的(de)(de)(de)問題(ti)(ti)。
本篇(pian)就墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian)基礎(chu)知識、墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian)結構及(ji)其(qi)標準(zhun)進行描述,共4章組成,內(nei)容包括(kuo)墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian)的一般(ban)結構型(xing)(xing)式、種類、參數(shu)和設計選用;非金屬(shu)(shu)平墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian)(含非金屬(shu)(shu)軟墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian)及(ji)聚四氟乙烯包覆(fu)墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian));金屬(shu)(shu)復合(he)墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian)(含纏繞式墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian)、金屬(shu)(shu)包覆(fu)墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian)、金屬(shu)(shu)沖齒板(ban)柔(rou)性石墨復合(he)墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian)、柔(rou)性石墨金屬(shu)(shu)波齒復合(he)墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian))及(ji)金屬(shu)(shu)墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian)(含金屬(shu)(shu)環形墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian)、金屬(shu)(shu)齒形墊(dian)(dian)(dian)片(pian)(pian)(pian)(pian)及(ji)R型(xing)(xing)、RX型(xing)(xing)及(ji)BX型(xing)(xing)專(zhuan)用自緊(jin)密(mi)封金屬(shu)(shu)環墊(dian)(dian)(dian))等。

