盲板(Blind)、8字盲板(Spectacle Blind; Figure 8 Blind)、插板(Paddle Blank)以(yi)及墊環(Paddle Spacer),制(zhi)(zhi)造(zao)方法一般分三(san)種:鍛(duan)(duan)(duan)打(da)(da)、鑄鍛(duan)(duan)(duan)、中板割制(zhi)(zhi)。其中鍛(duan)(duan)(duan)打(da)(da)產品價格(ge)最(zui)高(gao),中板次之,鑄鍛(duan)(duan)(duan)最(zui)低(di)。而(er)質量是鍛(duan)(duan)(duan)打(da)(da)和(he)中板的好,鑄鍛(duan)(duan)(duan)的要稍差(cha)些(xie)。盲板或“8”字盲板與閥門相(xiang)比,其關斷作用更可(ke)靠(kao)而(er)且更經(jing)濟。


  盲板(ban)、“8”字盲板(ban)、插板(ban)以及墊環都(dou)應有兩個和(he)匹(pi)配法(fa)蘭同樣(yang)的(de)密(mi)封(feng)面(mian)(mian)。常用的(de)密(mi)封(feng)面(mian)(mian)包(bao)含平(ping)面(mian)(mian)、凹(ao)凸(tu)面(mian)(mian)、榫(sun)槽面(mian)(mian)和(he)環連面(mian)(mian)。


  盲(mang)(mang)板(ban)(ban)(見圖4-15)用(yong)于起(qi)隔(ge)(ge)離(li)(li)、切(qie)斷作用(yong)的(de)(de),和(he)封(feng)頭、管(guan)帽所起(qi)的(de)(de)作用(yong)是一(yi)(yi)樣的(de)(de)。由于其密封(feng)性能好,對(dui)于需要完全(quan)隔(ge)(ge)離(li)(li)的(de)(de)系統,一(yi)(yi)般(ban)都作為可靠的(de)(de)隔(ge)(ge)離(li)(li)手(shou)段。盲(mang)(mang)板(ban)(ban)就(jiu)是一(yi)(yi)個(ge)帶柄的(de)(de)實心(xin)的(de)(de)圓,用(yong)于通常(chang)狀況下處于隔(ge)(ge)離(li)(li)狀態的(de)(de)系統。盲(mang)(mang)板(ban)(ban)的(de)(de)有關標準,可參見HG/T 20592~20635《鋼制管(guan)法(fa)蘭、墊片、緊(jin)固件(jian)》和(he)ASME B16.5《管(guan)法(fa)蘭和(he)法(fa)蘭管(guan)件(jian)》。


圖 15.jpg


  8字(zi)(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)(見(jian)(jian)圖(tu)4-16),形狀像“8”字(zi)(zi),一(yi)(yi)端是盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban),另一(yi)(yi)端是節(jie)流(liu)(liu)環(huan)(huan)(墊(dian)(dian)環(huan)(huan)),但直(zhi)徑與(yu)管(guan)(guan)道(dao)的管(guan)(guan)徑相同,并不起(qi)節(jie)流(liu)(liu)作(zuo)用(yong)。8字(zi)(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban),使(shi)用(yong)方便(bian),需要(yao)隔(ge)離時(shi),使(shi)用(yong)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)端,需要(yao)正常操作(zuo)時(shi),使(shi)用(yong)節(jie)流(liu)(liu)環(huan)(huan)(墊(dian)(dian)環(huan)(huan))端,同時(shi)也可(ke)用(yong)于填(tian)補管(guan)(guan)路上盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)的安(an)裝間隙。另一(yi)(yi)個特點就是標識明顯,易于辨認(ren)安(an)裝狀態。主(zhu)(zhu)要(yao)用(yong)于小(xiao)于等于DN600的管(guan)(guan)道(dao)系統(tong)。插(cha)板(ban)(ban)(見(jian)(jian)圖(tu)4-17)和(he)墊(dian)(dian)環(huan)(huan)(見(jian)(jian)圖(tu)4-18)互(hu)為盲(mang)(mang)(mang)(mang)(mang)通,和(he)8字(zi)(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)的作(zuo)用(yong)類似(si),主(zhu)(zhu)要(yao)用(yong)于大(da)于DN600的管(guan)(guan)道(dao)系統(tong)。8字(zi)(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)、插(cha)板(ban)(ban)和(he)墊(dian)(dian)環(huan)(huan)的有關(guan)標準(zhun),可(ke)參見(jian)(jian)HG/T 21547《管(guan)(guan)道(dao)用(yong)鋼(gang)制(zhi)插(cha)板(ban)(ban)、墊(dian)(dian)環(huan)(huan)、8字(zi)(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)》、ASME B16.48 Steel Line Blanks(8字(zi)(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)、插(cha)板(ban)(ban)、墊(dian)(dian)環(huan)(huan))、API 590Steel Line Blanks(8字(zi)(zi)盲(mang)(mang)(mang)(mang)(mang)板(ban)(ban)、插(cha)板(ban)(ban)、墊(dian)(dian)環(huan)(huan))。


圖 17.jpg


  有(you)配管(guan)設(she)計(ji)人(ren)常(chang)(chang)咨詢(xun)筆者8字盲板(ban)與(yu)插板(ban)墊(dian)(dian)環(huan)的(de)口(kou)徑(jing)(jing)分界(jie)問題。不(bu)同的(de)設(she)計(ji)單(dan)位分界(jie)口(kou)徑(jing)(jing)和(he)壓力(li)等(deng)級(ji)可(ke)能不(bu)相(xiang)同,8字盲板(ban)和(he)插板(ban)墊(dian)(dian)環(huan)在(zai)本(ben)質上(shang)沒有(you)什(shen)么區(qu)別,區(qu)別就是當管(guan)徑(jing)(jing)比(bi)較(jiao)大、壓力(li)等(deng)級(ji)高的(de)情(qing)況下,8字盲板(ban)的(de)體積(ji)及重量比(bi)較(jiao)大,不(bu)方便拆卸,因此這時候(hou)通(tong)常(chang)(chang)使用(yong)插板(ban)墊(dian)(dian)環(huan)來代(dai)替。例(li)如(ru)對于Class 150的(de)管(guan)道,DN300以下常(chang)(chang)用(yong)8字盲板(ban),DN350以上(shang)常(chang)(chang)用(yong)插板(ban)墊(dian)(dian)環(huan)。具體見《工(gong)業(ye)管(guan)道配管(guan)設(she)計(ji)與(yu)工(gong)程(cheng)應用(yong)》、《管(guan)道器材選用(yong)與(yu)工(gong)程(cheng)應用(yong)》的(de)詳(xiang)細(xi)講述。


  某(mou)DN600插板墊環:材料(liao)選用(yong)A516-70,厚(hou)度和等級選用(yong)Class150。端(duan)部選用(yong)RF(突面),標準(zhun)選用(yong)ASME B16.48。