埋弧焊不銹鋼管焊接參數比焊條電弧焊多一些,包括焊接電流、電弧電壓、焊接速度、焊接材料、焊絲直徑、焊絲偏移量、焊絲干伸長度、焊絲輸送速度等。


①. 焊接電流


   焊(han)(han)接(jie)電(dian)流(liu)的(de)(de)大(da)(da)(da)小直接(jie)影響焊(han)(han)接(jie)熔(rong)(rong)池的(de)(de)深淺,焊(han)(han)接(jie)電(dian)流(liu)大(da)(da)(da),熱(re)輸入大(da)(da)(da)、電(dian)弧挺(ting)度(du)(du)(du)大(da)(da)(da),焊(han)(han)接(jie)熔(rong)(rong)池深;反之(zhi)則淺。當焊(han)(han)接(jie)電(dian)流(liu)較大(da)(da)(da)時,由于熔(rong)(rong)深較深,而焊(han)(han)縫(feng)(feng)(feng)(feng)寬(kuan)度(du)(du)(du)變(bian)化(hua)不(bu)大(da)(da)(da),所得到(dao)的(de)(de)焊(han)(han)縫(feng)(feng)(feng)(feng)成形(xing)系數(焊(han)(han)縫(feng)(feng)(feng)(feng)的(de)(de)寬(kuan)度(du)(du)(du)與焊(han)(han)縫(feng)(feng)(feng)(feng)有效厚度(du)(du)(du)的(de)(de)比值稱(cheng)為焊(han)(han)縫(feng)(feng)(feng)(feng)成形(xing)系數)較小。這(zhe)樣(yang)的(de)(de)焊(han)(han)縫(feng)(feng)(feng)(feng),對熔(rong)(rong)池中(zhong)氣體和夾渣(zha)物的(de)(de)上浮和溢出十(shi)分不(bu)利,易產(chan)生(sheng)氣孔、夾渣(zha)和熱(re)裂紋(wen)。所以(yi)一般增加電(dian)流(liu)時,必須相(xiang)應的(de)(de)提高(gao)電(dian)弧電(dian)壓(ya),以(yi)保證得到(dao)合理的(de)(de)焊(han)(han)縫(feng)(feng)(feng)(feng)形(xing)狀,一般焊(han)(han)縫(feng)(feng)(feng)(feng)成形(xing)系數控制(zhi)在(zai)1.3~2.0之(zhi)間(jian),這(zhe)樣(yang)對熔(rong)(rong)池中(zhong)的(de)(de)氣體溢出以(yi)及防止產(chan)生(sheng)夾渣(zha)或(huo)熱(re)裂紋(wen)等缺陷有利。


②. 電弧電壓(ya)


   電(dian)(dian)弧(hu)(hu)電(dian)(dian)壓(ya)(ya)隨著電(dian)(dian)弧(hu)(hu)長(chang)度(du)(du)(du)的(de)變化而(er)變化,電(dian)(dian)弧(hu)(hu)拉長(chang)了,電(dian)(dian)弧(hu)(hu)電(dian)(dian)壓(ya)(ya)則升高(gao),電(dian)(dian)弧(hu)(hu)挺度(du)(du)(du)下降(jiang),母材(cai)受熱面(mian)增加(jia),所以焊(han)(han)(han)接熔(rong)池的(de)深(shen)度(du)(du)(du)減(jian)(jian)小,焊(han)(han)(han)縫(feng)(feng)寬(kuan)度(du)(du)(du)明顯增寬(kuan)。適當的(de)增加(jia)電(dian)(dian)弧(hu)(hu)電(dian)(dian)壓(ya)(ya),會(hui)(hui)提高(gao)焊(han)(han)(han)縫(feng)(feng)質(zhi)量(liang),但應與增加(jia)焊(han)(han)(han)接電(dian)(dian)流相配合。單純地增加(jia)電(dian)(dian)弧(hu)(hu)電(dian)(dian)壓(ya)(ya),會(hui)(hui)使(shi)熔(rong)深(shen)減(jian)(jian)小,造(zao)成焊(han)(han)(han)件未焊(han)(han)(han)透。而(er)且焊(han)(han)(han)劑的(de)熔(rong)化量(liang)大,增加(jia)焊(han)(han)(han)劑的(de)消耗量(liang)。焊(han)(han)(han)縫(feng)(feng)表面(mian)粗糙,脫渣困難,嚴重時,會(hui)(hui)造(zao)成焊(han)(han)(han)縫(feng)(feng)邊(bian)(bian)緣咬邊(bian)(bian)。


③. 焊(han)接(jie)速度


   當(dang)焊(han)(han)接(jie)(jie)電(dian)(dian)流和(he)電(dian)(dian)弧電(dian)(dian)壓不(bu)變(bian)時(shi),焊(han)(han)接(jie)(jie)速度(du)提(ti)高,電(dian)(dian)弧給予焊(han)(han)接(jie)(jie)熔池中單位長度(du)的(de)熱(re)量勢(shi)必減少,導致焊(han)(han)縫熔深和(he)焊(han)(han)縫寬(kuan)度(du)減小。過(guo)分的(de)增加焊(han)(han)接(jie)(jie)速度(du),會導致焊(han)(han)接(jie)(jie)電(dian)(dian)弧對工件的(de)加熱(re)不(bu)足(zu),造(zao)成焊(han)(han)件未焊(han)(han)透和(he)邊緣(yuan)未熔合等缺陷。


④. 焊接材料


   a. 壓力容器常(chang)用不(bu)銹鋼(gang)埋弧焊(han)焊(han)絲(si)(si)、焊(han)劑見表(biao)(biao)4-14,常(chang)用奧(ao)氏體型耐熱鋼(gang)埋弧焊(han)焊(han)劑與(yu)焊(han)絲(si)(si)見表(biao)(biao)4-15,結構件常(chang)用奧(ao)氏體不(bu)銹鋼(gang)埋弧焊(han)焊(han)劑與(yu)焊(han)絲(si)(si)見表(biao)(biao)4-16。


    b.  常用不銹鋼埋弧(hu)焊(han)用焊(han)劑烘焙(bei)要(yao)求見表 4-17 。


   c. 焊(han)(han)劑(ji)顆粒(li)(li)度(du)。熔(rong)煉(lian)焊(han)(han)劑(ji)顆粒(li)(li)度(du)為2.5~0.45mm(4~40目(mu)),燒結焊(han)(han)劑(ji)顆粒(li)(li)度(du)為2~0.28mm(10~60目(mu)),焊(han)(han)劑(ji)允許重復(fu)使(shi)用,但重復(fu)使(shi)用前須篩出細粉和渣殼,并與新焊(han)(han)劑(ji)混勻后使(shi)用。





 ⑤. 焊絲直徑


   焊絲直徑(jing)加粗,電(dian)弧范圍擴(kuo)大,使(shi)熔(rong)寬(kuan)增加;如果(guo)焊接電(dian)流保持(chi)不變,電(dian)流密度減小,電(dian)弧挺度下降,則熔(rong)深將相應地減小。


 ⑥. 焊絲(si)偏移量a


    焊(han)(han)(han)(han)接環焊(han)(han)(han)(han)縫時(shi),焊(han)(han)(han)(han)絲(si)(si)(si)不應在最高點(dian)(dian)或(huo)最低點(dian)(dian),而(er)應在下坡焊(han)(han)(han)(han)的位置(zhi)上,如圖4-19所(suo)示。焊(han)(han)(han)(han)絲(si)(si)(si)偏(pian)移(yi)(yi)(yi)量(liang)直(zhi)接影響焊(han)(han)(han)(han)縫成形,見(jian)(jian)圖4-18。焊(han)(han)(han)(han)絲(si)(si)(si)偏(pian)移(yi)(yi)(yi)量(liang)與焊(han)(han)(han)(han)件(jian)外(wai)徑(jing)和焊(han)(han)(han)(han)接線(xian)(xian)能(neng)量(liang)有(you)關。當焊(han)(han)(han)(han)接線(xian)(xian)能(neng)量(liang)大(da)時(shi),熔池(chi)停留時(shi)間(jian)(jian)較(jiao)長,所(suo)以焊(han)(han)(han)(han)絲(si)(si)(si)偏(pian)移(yi)(yi)(yi)量(liang)可選較(jiao)大(da)值(zhi)。當焊(han)(han)(han)(han)接線(xian)(xian)能(neng)量(liang)小(xiao)時(shi),熔池(chi)停留時(shi)間(jian)(jian)較(jiao)短,所(suo)以焊(han)(han)(han)(han)絲(si)(si)(si)偏(pian)移(yi)(yi)(yi)量(liang)選取較(jiao)小(xiao)值(zhi)。當焊(han)(han)(han)(han)件(jian)外(wai)徑(jing)較(jiao)大(da)時(shi),熔池(chi)中的液(ye)態金屬(shu)外(wai)溢的傾向較(jiao)小(xiao),此時(shi),焊(han)(han)(han)(han)絲(si)(si)(si)偏(pian)移(yi)(yi)(yi)量(liang)可取較(jiao)大(da)值(zhi)。焊(han)(han)(han)(han)絲(si)(si)(si)直(zhi)徑(jing)小(xiao)于3mm時(shi),焊(han)(han)(han)(han)絲(si)(si)(si)偏(pian)移(yi)(yi)(yi)量(liang)一般不超過5~10mm,焊(han)(han)(han)(han)絲(si)(si)(si)直(zhi)徑(jing)大(da)于3mm時(shi),焊(han)(han)(han)(han)絲(si)(si)(si)偏(pian)移(yi)(yi)(yi)量(liang)見(jian)(jian)表4-18。


18.jpg


 ⑦. 焊絲干(gan)伸長度L


    焊(han)(han)絲前端到導電嘴前端的(de)距(ju)離稱(cheng)為焊(han)(han)絲干(gan)伸(shen)長度(du)(du)(du)(du),見(jian)圖4-20。焊(han)(han)絲干(gan)伸(shen)長度(du)(du)(du)(du)L增(zeng)加(jia),焊(han)(han)絲的(de)預熱(re)溫度(du)(du)(du)(du)增(zeng)加(jia),焊(han)(han)絲熔化速度(du)(du)(du)(du)增(zeng)加(jia),增(zeng)加(jia)焊(han)(han)絲干(gan)伸(shen)長度(du)(du)(du)(du)可提高生產效(xiao)率,但焊(han)(han)絲干(gan)伸(shen)長度(du)(du)(du)(du)超過50mm后會出現成(cheng)段(duan)爆裂現象。所以焊(han)(han)絲干(gan)伸(shen)長度(du)(du)(du)(du)一般控制(zhi)在(zai)17~20mm范圍內(nei)。


 ⑧. 電流種類和電極極性


    在(zai)一般(ban)情況下(xia),電(dian)(dian)(dian)弧(hu)陽極(ji)區(qu)的(de)(de)溫(wen)度較陰(yin)極(ji)區(qu)的(de)(de)溫(wen)度高(gao)(gao)(gao),但在(zai)使(shi)用(yong)(yong)高(gao)(gao)(gao)錳高(gao)(gao)(gao)硅含氟的(de)(de)焊劑進行埋(mai)弧(hu)焊時,電(dian)(dian)(dian)弧(hu)空間(jian)氣(qi)體的(de)(de)電(dian)(dian)(dian)離(li)勢增加,這(zhe)樣(yang),氣(qi)體電(dian)(dian)(dian)離(li)后正離(li)子(zi)釋放至陰(yin)極(ji)的(de)(de)能量也(ye)增加,使(shi)陰(yin)極(ji)的(de)(de)溫(wen)度提高(gao)(gao)(gao),并(bing)大于陽極(ji)的(de)(de)溫(wen)度。因而在(zai)用(yong)(yong)含有高(gao)(gao)(gao)電(dian)(dian)(dian)離(li)電(dian)(dian)(dian)位(wei)的(de)(de)埋(mai)弧(hu)焊劑時,若焊接(jie)(jie)(jie)電(dian)(dian)(dian)源為直(zhi)流正接(jie)(jie)(jie),則焊絲的(de)(de)熔化(hua)速度大于焊件的(de)(de)熔化(hua)速度,使(shi)接(jie)(jie)(jie)頭熔深(shen)減(jian)小(xiao),焊縫余高(gao)(gao)(gao)增加。反之(zhi)用(yong)(yong)直(zhi)流反接(jie)(jie)(jie)便可增加熔深(shen)。使(shi)用(yong)(yong)交流焊接(jie)(jie)(jie)電(dian)(dian)(dian)源時,對形狀的(de)(de)影響介于直(zhi)流正接(jie)(jie)(jie)、反接(jie)(jie)(jie)之(zhi)間(jian)。


  上(shang)述各項焊(han)(han)接參(can)(can)(can)(can)數(shu)的選擇(ze),不能(neng)單(dan)項考(kao)慮,要(yao)有機地匹配,進(jin)行(xing)綜合(he)平衡分析(xi),找出一個(ge)主要(yao)焊(han)(han)接參(can)(can)(can)(can)數(shu),在(zai)充(chong)分試驗后,才能(neng)制訂出最佳參(can)(can)(can)(can)數(shu)。最終要(yao)經過焊(han)(han)接接頭的力學性能(neng)考(kao)核和耐腐蝕性能(neng)試驗(即(ji)焊(han)(han)接工藝評定合(he)格),滿足產品(pin)設計圖樣要(yao)求后,方(fang)能(neng)在(zai)產品(pin)上(shang)正式施焊(han)(han)。表4-19、表4-20所(suo)列出的18-8型(xing)奧(ao)氏體不銹(xiu)鋼焊(han)(han)接參(can)(can)(can)(can)數(shu)可供參(can)(can)(can)(can)考(kao)。







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