鎢(wu)極(ji)(ji)(ji)惰(duo)性(xing)氣(qi)(qi)(qi)(qi)體(ti)保護電(dian)(dian)弧(hu)(hu)(hu)焊(han)(tungsten inert gas welding,TIG),從屬于GTAW中(zhong)的非熔化(hua)(hua)極(ji)(ji)(ji)惰(duo)性(xing)氣(qi)(qi)(qi)(qi)體(ti)保護焊(han),焊(han)接(jie)(jie)時鎢(wu)極(ji)(ji)(ji)只(zhi)起導電(dian)(dian)作用(yong),不(bu)(bu)作填(tian)充(chong)金(jin)屬(不(bu)(bu)熔化(hua)(hua)),如圖4-30所示。根據(ju)保護氣(qi)(qi)(qi)(qi)體(ti)的不(bu)(bu)同(tong),分為鎢(wu)極(ji)(ji)(ji)氬弧(hu)(hu)(hu)焊(han)和鎢(wu)極(ji)(ji)(ji)氦弧(hu)(hu)(hu)焊(han)。焊(han)接(jie)(jie)時,惰(duo)性(xing)氣(qi)(qi)(qi)(qi)體(ti)氬氣(qi)(qi)(qi)(qi)或(huo)(huo)氦氣(qi)(qi)(qi)(qi)(Ar或(huo)(huo)He)通(tong)過焊(han)槍(qiang)或(huo)(huo)其他裝置(zhi)加入焊(han)接(jie)(jie)區(或(huo)(huo)待焊(han)區),鎢(wu)極(ji)(ji)(ji)與(yu)被焊(han)工件之(zhi)間通(tong)電(dian)(dian)產(chan)生(sheng)電(dian)(dian)弧(hu)(hu)(hu),電(dian)(dian)弧(hu)(hu)(hu)在(zai)惰(duo)性(xing)氣(qi)(qi)(qi)(qi)體(ti)的氣(qi)(qi)(qi)(qi)氛中(zhong)燃(ran)燒。氬氣(qi)(qi)(qi)(qi)或(huo)(huo)氦氣(qi)(qi)(qi)(qi)(Ar或(huo)(huo)He)在(zai)焊(han)接(jie)(jie)過程中(zhong)與(yu)鎢(wu)極(ji)(ji)(ji)、焊(han)件、填(tian)充(chong)焊(han)絲不(bu)(bu)發生(sheng)任(ren)何化(hua)(hua)學、冶金(jin)作用(yong)、惰(duo)性(xing)氣(qi)(qi)(qi)(qi)體(ti)保護焊(han)的顯著特點是電(dian)(dian)弧(hu)(hu)(hu)燃(ran)燒穩定,能(neng)(neng)有效地隔絕周圍空氣(qi)(qi)(qi)(qi),使熔池、填(tian)充(chong)絲不(bu)(bu)被氧(yang)化(hua)(hua)和氮化(hua)(hua),因而能(neng)(neng)獲得高(gao)質量(liang)(liang)焊(han)縫,且能(neng)(neng)進(jin)行全位(wei)置(zhi)焊(han)接(jie)(jie)。但鎢(wu)極(ji)(ji)(ji)所通(tong)過的電(dian)(dian)流密(mi)度(du)(du)受(shou)到限制(zhi),若通(tong)過電(dian)(dian)流密(mi)度(du)(du)太大(da),鎢(wu)極(ji)(ji)(ji)會燒損,使焊(han)縫金(jin)屬產(chan)生(sheng)夾(jia)鎢(wu)缺(que)欠(qian)。由于鎢(wu)極(ji)(ji)(ji)氬弧(hu)(hu)(hu)焊(han)電(dian)(dian)弧(hu)(hu)(hu)能(neng)(neng)量(liang)(liang)密(mi)度(du)(du)低,也不(bu)(bu)能(neng)(neng)獲得較大(da)的熔深和較高(gao)的生(sheng)產(chan)率(lv)。采用(yong)鎢(wu)極(ji)(ji)(ji)氦弧(hu)(hu)(hu)焊(han)時,使用(yong)與(yu)鎢(wu)極(ji)(ji)(ji)氬弧(hu)(hu)(hu)焊(han)同(tong)樣的電(dian)(dian)流密(mi)度(du)(du),鎢極氦弧焊的電弧電壓較高,電弧熱功率高。氦氣作為熱能的載體,它的熱傳導能比氬氣約大9倍。這樣,就有大量的熱能輸送到焊接熔池中去,從而獲得較大的熔深和得到較高的生產率。但是氦氣來源較為困難,價格比氬氣高20~30倍、同時氦氣的密度比氬氣小,要達到同樣的保護效果,氦氣的消耗量高出很多,所以氨弧焊成本很高。焊接薄的和中等厚度的奧氏體型不銹鋼板(ban)一般極少采用,只有在焊接關鍵焊件時才使用氦弧焊。

鎢極氬(ya)(ya)(ya)弧(hu)(hu)焊(han)(han)時(shi),母(mu)材金屬加熱特點(主要(yao)指能量密度和熱功率大小)介于(yu)氣焊(han)(han)和焊(han)(han)條電(dian)弧(hu)(hu)焊(han)(han)之間,在(zai)很小的(de)焊(han)(han)接電(dian)流(liu)(≤10A)下(xia),電(dian)弧(hu)(hu)仍可(ke)穩定燃燒,特別(bie)適于(yu)焊(han)(han)接薄件(jian)(jian)或超薄件(jian)(jian)奧氏體型(xing)不(bu)銹鋼的(de)焊(han)(han)接構(gou)件(jian)(jian)。鎢極氬(ya)(ya)(ya)弧(hu)(hu)焊(han)(han)時(shi)能清(qing)晰地(di)觀(guan)(guan)察到(dao)焊(han)(han)接熔(rong)池和熔(rong)透(tou)情(qing)況、因此,在(zai)要(yao)求(qiu)保證焊(han)(han)透(tou)及要(yao)求(qiu)背面成形的(de)情(qing)況下(xia),單面焊(han)(han)采(cai)用內壁(或背面)通氬(ya)(ya)(ya)氣的(de)鎢極氬(ya)(ya)(ya)弧(hu)(hu)打底焊(han)(han)的(de)方法,在(zai)國內外已得(de)到(dao)普遍應用。鎢極氬(ya)(ya)(ya)弧(hu)(hu)焊(han)(han)采(cai)用的(de)填充絲(si)(si)為(wei)裸焊(han)(han)絲(si)(si),在(zai)施(shi)焊(han)(han)過程中,不(bu)會產(chan)生飛濺、焊(han)(han)縫成形美觀(guan)(guan),焊(han)(han)縫上(shang)不(bu)存在(zai)渣(zha)殼(ke),焊(han)(han)后不(bu)需清(qing)理。
鎢極氬弧焊電弧的熱功率低,焊接速度相對其他電弧焊而言比較小,由于奧氏體不銹鋼管(guan)導熱能力較差,如鎢極氬弧焊的焊接速度很慢時、會導致焊接接頭冷卻速度緩慢,在400~800℃的危險溫度區間停留時間較長,會影響焊接接頭耐腐蝕能力(包括晶間腐蝕和均勻腐蝕)。

