不銹鋼管在輸送流體的使用過程中,只有通過各種各樣管件的連接,才能夠實現管道的互連、互通,發揮管道輸送和流通流體的作用。所以,不銹鋼管件不銹鋼(gang)管使用不可缺少的附件,在使用中占有非常重要的地位。


  不(bu)銹鋼管(guan)(guan)件,包括有(you)彎頭(tou)、三(san)通(tong)、四通(tong)、變徑接(jie)頭(tou)(錐形接(jie)頭(tou))、發(fa)(fa)蘭、帶(dai)發(fa)(fa)蘭接(jie)頭(tou)和(he)管(guan)(guan)卡箍等,如圖11-22所示。


圖 23.jpg


  這些(xie)管(guan)(guan)件除發蘭外,都可(ke)采用(yong)不銹鋼板,經落料(下料)壓(ya)制成型后,焊(han)接(jie)而成。以(yi)這種方式加(jia)工的管(guan)(guan)件被稱為壓(ya)制成型焊(han)接(jie)管(guan)(guan)件。圖(tu)11-23是壓(ya)制成型焊(han)接(jie)彎(wan)(wan)頭(tou)的焊(han)接(jie)過程圖(tu)。用(yong)這種方式可(ke)加(jia)工生(sheng)產彎(wan)(wan)頭(tou)、三通(tong)、四通(tong)、變徑接(jie)頭(tou)(錐形接(jie)頭(tou))等管(guan)(guan)件,見圖(tu)11-24.其最大優點是壁(bi)厚均勻(yun),焊(han)縫長度短,使用(yong)壽命(ming)與鋼管(guan)(guan)一致。


  圖(tu)11-25所示是(shi)(shi)各種鋼(gang)管(guan)(guan)(guan)(guan)與(yu)管(guan)(guan)(guan)(guan)件一(yi)體化示意(yi)圖(tu)。它是(shi)(shi)原(yuan)子能發電的(de)再循環系統管(guan)(guan)(guan)(guan)道及主蒸汽管(guan)(guan)(guan)(guan)道等處(chu)為(wei)了(le)減(jian)少焊(han)(han)點、提(ti)高可(ke)靠性(xing)、節省檢查作(zuo)業時間而(er)開發的(de)產品。它是(shi)(shi)由(you)(you)無(wu)縫管(guan)(guan)(guan)(guan)或(huo)(huo)焊(han)(han)接管(guan)(guan)(guan)(guan)經(jing)高頻加(jia)熱(re)彎(wan)曲加(jia)工(gong)而(er)成(cheng)。如果用(yong)(yong)荒管(guan)(guan)(guan)(guan),在加(jia)熱(re)或(huo)(huo)常溫(wen)條件下,采(cai)用(yong)(yong)壓(ya)制方式(shi)加(jia)工(gong)彎(wan)頭(tou),彎(wan)頭(tou)背面壁厚會(hui)減(jian)薄而(er)影響使用(yong)(yong)效果。為(wei)了(le)防止彎(wan)頭(tou)的(de)背側壁減(jian)薄,可(ke)采(cai)用(yong)(yong)特殊形(xing)狀(zhuang)的(de)壁厚不等的(de)荒管(guan)(guan)(guan)(guan)進(jin)行彎(wan)曲加(jia)工(gong)。很(hen)明(ming)顯,其他一(yi)體化管(guan)(guan)(guan)(guan)件是(shi)(shi)由(you)(you)焊(han)(han)接管(guan)(guan)(guan)(guan)件和鋼(gang)管(guan)(guan)(guan)(guan)焊(han)(han)接而(er)成(cheng)的(de)。


圖 25.jpg


  隨著(zhu)不(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)管的(de)(de)發(fa)展(zhan),在飲用(yong)(yong)(yong)凈水(shui)、生活(huo)飲用(yong)(yong)(yong)水(shui)、冷水(shui)、熱水(shui)、海水(shui)、燃氣、醫用(yong)(yong)(yong)氣體等(deng)領域(yu)都在采用(yong)(yong)(yong)不(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)管路(lu)。隨之(zhi)而來不(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)卡(ka)壓(ya)(ya)式(shi)(shi)(shi)管件(jian)也(ye)得到廣泛(fan)應用(yong)(yong)(yong)。為此,管件(jian)的(de)(de)設計、制造和驗(yan)收(shou),也(ye)有了相應的(de)(de)標準,如(ru)GB/T 19288.1-2003(《不(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)卡(ka)壓(ya)(ya)式(shi)(shi)(shi)管件(jian)》)、GB/T 19228.2-2003(《不(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)卡(ka)壓(ya)(ya)式(shi)(shi)(shi)管件(jian)連接用(yong)(yong)(yong)薄壁不(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)管》)和CJ/T152-2001(《不(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)卡(ka)壓(ya)(ya)式(shi)(shi)(shi)管件(jian)》)等(deng)。圖(tu)11-26是(shi)常用(yong)(yong)(yong)不(bu)(bu)銹(xiu)(xiu)(xiu)鋼(gang)卡(ka)壓(ya)(ya)式(shi)(shi)(shi)管件(jian)圖(tu)。