管殼式換(huan)熱(re)(re)器(qi)又稱列管式換(huan)熱(re)(re)器(qi)。是(shi)以封閉在殼體(ti)中(zhong)管束的(de)(de)壁面作(zuo)為傳熱(re)(re)面的(de)(de)間壁式換(huan)熱(re)(re)器(qi)。這(zhe)種(zhong)換(huan)熱(re)(re)器(qi)結構較簡單,操(cao)作(zuo)可靠,可用(yong)(yong)各種(zhong)結構材(cai)(cai)料(liao)(主要是(shi)金屬(shu)材(cai)(cai)料(liao))制造,能在高溫、高壓下(xia)使用(yong)(yong),是(shi)目前應用(yong)(yong)最廣的(de)(de)類型。
管殼(ke)式(shi)(shi)換(huan)熱(re)(re)(re)(re)器(qi)由殼(ke)體(ti)(ti)、傳熱(re)(re)(re)(re)管束(shu)、管板(ban)、折流(liu)板(ban)(擋(dang)板(ban))和管箱等部(bu)件組成。殼(ke)體(ti)(ti)多(duo)為圓筒(tong)形,內(nei)部(bu)裝有管束(shu),管束(shu)兩端固定(ding)在(zai)(zai)(zai)管板(ban)上,而管板(ban)又與外(wai)殼(ke)連接在(zai)(zai)(zai)一起。進行換(huan)熱(re)(re)(re)(re)的(de)(de)冷、熱(re)(re)(re)(re)兩種流(liu)體(ti)(ti),一種在(zai)(zai)(zai)管內(nei)流(liu)動(dong),稱為管程(cheng)流(liu)體(ti)(ti);另一種在(zai)(zai)(zai)管外(wai)流(liu)動(dong),稱為殼(ke)程(cheng)流(liu)體(ti)(ti)。為提(ti)高管外(wai)流(liu)體(ti)(ti)的(de)(de)傳熱(re)(re)(re)(re)膜系數(shu),通常在(zai)(zai)(zai)殼(ke)體(ti)(ti)內(nei)安裝若干(gan)擋(dang)板(ban)。擋(dang)板(ban)可(ke)提(ti)高殼(ke)程(cheng)流(liu)體(ti)(ti)速(su)度,迫使流(liu)體(ti)(ti)按規定(ding)路程(cheng)多(duo)次(ci)橫向通過(guo)管束(shu),增(zeng)強流(liu)體(ti)(ti)湍流(liu)程(cheng)度。圖7.2(a)為最簡單的(de)(de)單殼(ke)程(cheng)單管程(cheng)換(huan)熱(re)(re)(re)(re)器(qi)。管殼(ke)式(shi)(shi)換(huan)熱(re)(re)(re)(re)器(qi)按結構特點分為固定(ding)管板(ban)式(shi)(shi)換(huan)熱(re)(re)(re)(re)器(qi)、浮(fu)頭式(shi)(shi)換(huan)熱(re)(re)(re)(re)器(qi)、U形管式(shi)(shi)換(huan)熱(re)(re)(re)(re)器(qi)、填函式(shi)(shi)換(huan)熱(re)(re)(re)(re)器(qi)、雙重管式(shi)(shi)換(huan)熱(re)(re)(re)(re)器(qi)和雙管板(ban)換(huan)熱(re)(re)(re)(re)器(qi)等,前3種應用比較普遍。
管(guan)(guan)(guan)(guan)(guan)(guan)(guan)殼(ke)(ke)(ke)式(shi)換(huan)(huan)熱(re)(re)(re)(re)器(qi)(qi)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)束由(you)許多(duo)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子組(zu)成(cheng),管(guan)(guan)(guan)(guan)(guan)(guan)(guan)束構成(cheng)換(huan)(huan)熱(re)(re)(re)(re)器(qi)(qi)的(de)(de)傳熱(re)(re)(re)(re)面。為(wei)(wei)了增加流(liu)(liu)體(ti)(ti)在(zai)(zai)(zai)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)外空間的(de)(de)流(liu)(liu)速,以提高換(huan)(huan)熱(re)(re)(re)(re)器(qi)(qi)殼(ke)(ke)(ke)程(cheng)的(de)(de)傳熱(re)(re)(re)(re)膜系數,改善換(huan)(huan)熱(re)(re)(re)(re)器(qi)(qi)的(de)(de)傳熱(re)(re)(re)(re)情況,在(zai)(zai)(zai)筒體(ti)(ti)內間隔安裝了許多(duo)折流(liu)(liu)擋板。換(huan)(huan)熱(re)(re)(re)(re)器(qi)(qi)的(de)(de)殼(ke)(ke)(ke)體(ti)(ti)和兩側(ce)(ce)(ce)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)箱(xiang)(xiang)上(shang)(shang)(對(dui)(dui)于偶(ou)數管(guan)(guan)(guan)(guan)(guan)(guan)(guan)程(cheng)的(de)(de),則在(zai)(zai)(zai)一(yi)(yi)側(ce)(ce)(ce))開(kai)有流(liu)(liu)體(ti)(ti)的(de)(de)進出(chu)(chu)口(kou),有時還在(zai)(zai)(zai)其上(shang)(shang)裝設檢查孔,為(wei)(wei)安置儀表用的(de)(de)接口(kou)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)、排液孔和排氣孔等。在(zai)(zai)(zai)換(huan)(huan)熱(re)(re)(re)(re)器(qi)(qi)中,一(yi)(yi)種流(liu)(liu)體(ti)(ti)從一(yi)(yi)側(ce)(ce)(ce)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)箱(xiang)(xiang)(成(cheng)為(wei)(wei)前管(guan)(guan)(guan)(guan)(guan)(guan)(guan)箱(xiang)(xiang))流(liu)(liu)進管(guan)(guan)(guan)(guan)(guan)(guan)(guan)子里,經(jing)(jing)另一(yi)(yi)側(ce)(ce)(ce)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)箱(xiang)(xiang)(成(cheng)為(wei)(wei)后管(guan)(guan)(guan)(guan)(guan)(guan)(guan)箱(xiang)(xiang))流(liu)(liu)出(chu)(chu)(對(dui)(dui)奇數單(dan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)程(cheng)換(huan)(huan)熱(re)(re)(re)(re)器(qi)(qi)),或繞過管(guan)(guan)(guan)(guan)(guan)(guan)(guan)箱(xiang)(xiang),流(liu)(liu)回進口(kou)側(ce)(ce)(ce)前管(guan)(guan)(guan)(guan)(guan)(guan)(guan)箱(xiang)(xiang)流(liu)(liu)出(chu)(chu)(對(dui)(dui)偶(ou)數管(guan)(guan)(guan)(guan)(guan)(guan)(guan)程(cheng)換(huan)(huan)熱(re)(re)(re)(re)器(qi)(qi)),流(liu)(liu)體(ti)(ti)每(mei)通過管(guan)(guan)(guan)(guan)(guan)(guan)(guan)束一(yi)(yi)次稱(cheng)為(wei)(wei)一(yi)(yi)個管(guan)(guan)(guan)(guan)(guan)(guan)(guan)程(cheng)。另一(yi)(yi)種流(liu)(liu)體(ti)(ti)從筒體(ti)(ti)上(shang)(shang)的(de)(de)連(lian)接管(guan)(guan)(guan)(guan)(guan)(guan)(guan)進出(chu)(chu)換(huan)(huan)熱(re)(re)(re)(re)器(qi)(qi)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)體(ti)(ti),流(liu)(liu)經(jing)(jing)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)束外,每(mei)通過殼(ke)(ke)(ke)體(ti)(ti)一(yi)(yi)次稱(cheng)為(wei)(wei)一(yi)(yi)個殼(ke)(ke)(ke)程(cheng)。圖7.2(c)所(suo)示(shi)為(wei)(wei)二(er)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)程(cheng)、單(dan)殼(ke)(ke)(ke)程(cheng),工(gong)程(cheng)上(shang)(shang)稱(cheng)為(wei)(wei)1-2型(xing)換(huan)(huan)熱(re)(re)(re)(re)器(qi)(qi)(此處1表示(shi)殼(ke)(ke)(ke)程(cheng)數,2表示(shi)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)程(cheng)數)。同樣,在(zai)(zai)(zai)換(huan)(huan)熱(re)(re)(re)(re)器(qi)(qi)筒體(ti)(ti)內加縱向(xiang)擋板也能(neng)得到多(duo)殼(ke)(ke)(ke)程(cheng)結構,見圖7.2(b)。
按GB151的規定,管(guan)殼式換熱器(qi)主要(yao)部(bu)件如圖7.3所(suo)示。