我國含氮鋼的研究開始于20世紀50年代,北京科技大學(原北京鋼鐵學院)的肖紀美教授就開始研究鋼中氮對組織和性能的影響,發現錳、氮能部分或全部代替奧氏體不銹鋼中的鎳,首次提出了節鎳奧氏體(ti)不銹(xiu)鋼基本成分設計和力學性能計算的方法及計算圖,成功研發了Cr-Mn-C-N節鎳奧氏體不銹鋼。70年代,中國科學院金屬研究所成功地開發出含氮無鎳雙(shuang)相不銹鋼(gang)(0Cr17Mn14Mo2N),并獲得了一應用。21 世紀初,中國科學院金屬研究所在國家計劃(“863計劃”)項目的支持下,研究開發出含氮醫用無鎳奧氏體不銹鋼(17Cr-14Mn-2Mo-0.46N),較全面地研究了材料的力學性能、耐腐蝕性能、腐蝕疲勞性能、磨蝕性能和生物相容性。結果證明,新鋼種較傳統醫用 316L不銹(xiu)鋼具有更為優良的綜合力學性能、耐體液腐蝕能力和生物學相容性。此外,中國科學院金屬研究所以中氮含量的22Cr-13Ni-5Mn為基礎研制成功的高強度抗氫鋼(HR-3)在核技術領域獲得了應用。東北大學自20世紀90年代以來也開展了氮合金化的實驗室研究工作,并在10t電弧爐和30tAOD爐上應用。隨著我國大型AOD精煉裝備的普及和精煉技術的進步,特別是以氮代氬吹煉工藝的日趨成熟,以山西太鋼不銹鋼股份有限公司(簡稱太鋼)為代表的不銹鋼企業發展了系列含氮、中氮和高氮不銹鋼,豐富了氮合金化不銹鋼品種并拓展了其應用領域,促進了我國氮合金化不銹鋼的繁榮和發展。
20世紀(ji)(ji)80年(nian)代(dai)末(mo)我(wo)國(guo)開(kai)始了(le)高(gao)(gao)氮(dan)(dan)(dan)不銹(xiu)鋼的初(chu)步研究(jiu)(jiu),如原(yuan)上海鋼鐵研究(jiu)(jiu)所曾利用保加利亞(ya)的反壓鑄(zhu)造技術(shu)試制了(le)高(gao)(gao)氮(dan)(dan)(dan)不銹(xiu)鋼。20世紀(ji)(ji)90年(nian)代(dai)以(yi)來,基于我(wo)國(guo)大容量發電(dian)(dian)機(ji)組對高(gao)(gao)性能護(hu)環的迫(po)切需求,中國(guo)第(di)一重型機(ji)械集(ji)團公司(一重)、第(di)二重型機(ji)械集(ji)團公司(二重)、德(de)陽萬鑫電(dian)(dian)站產品開(kai)發有限公司、東北大學、太原(yuan)科技大學(原(yuan)太原(yuan)重型機(ji)械學院)等(deng)企業和(he)科研院校陸(lu)續開(kai)展了(le)Mn18Cr18N護(hu)環鋼常壓冶(ye)煉、熱(re)加工(gong)、熱(re)處理、冷變(bian)形等(deng)工(gong)藝研究(jiu)(jiu),目(mu)前已(yi)突破600MW以(yi)上大容量發電(dian)(dian)機(ji)組用Mn18Cr18N護(hu)環成套(tao)制備技術(shu),并成功(gong)實(shi)現國(guo)產化,為我(wo)國(guo)高(gao)(gao)氮(dan)(dan)(dan)不銹(xiu)鋼新(xin)品種(zhong)研發和(he)生積累了(le)豐富經驗,促進了(le)含氮(dan)(dan)(dan)熱(re)作模具(ju)鋼、耐蝕塑料(liao)模具(ju)鋼和(he)軸承鋼,以(yi)及Cr-Mn系無磁鉆(zhan)鋌、坦克裝(zhuang)甲等(deng)高(gao)(gao)氮(dan)(dan)(dan)不銹(xiu)鋼的生產和(he)應用。
加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)冶(ye)(ye)(ye)(ye)金(jin)(jin)(jin)(jin)是制(zhi)(zhi)備(bei)(bei)(bei)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)含量超過常壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)溶解度的(de)(de)(de)(de)高(gao)(gao)性(xing)能高(gao)(gao)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)的(de)(de)(de)(de)有效(xiao)途徑(jing),而加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)冶(ye)(ye)(ye)(ye)金(jin)(jin)(jin)(jin)關鍵(jian)裝(zhuang)備(bei)(bei)(bei)及(ji)(ji)(ji)相(xiang)關制(zhi)(zhi)備(bei)(bei)(bei)技(ji)術的(de)(de)(de)(de)長期(qi)缺(que)失嚴(yan)重制(zhi)(zhi)約了(le)(le)(le)我(wo)國(guo)(guo)高(gao)(gao)性(xing)能高(gao)(gao)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)的(de)(de)(de)(de)研(yan)(yan)(yan)發(fa)、生產(chan)和(he)(he)(he)(he)應(ying)(ying)用(yong)。2005年(nian)以來,東(dong)北(bei)大(da)(da)學(xue)特殊鋼(gang)(gang)冶(ye)(ye)(ye)(ye)金(jin)(jin)(jin)(jin)研(yan)(yan)(yan)究(jiu)所(suo)在(zai)(zai)國(guo)(guo)家自然(ran)科(ke)學(xue)基(ji)金(jin)(jin)(jin)(jin)鋼(gang)(gang)鐵聯合(he)重點、科(ke)技(ji)部“863計劃”等(deng)(deng)項目經費(fei)的(de)(de)(de)(de)持續支(zhi)持下,系統開(kai)展(zhan)了(le)(le)(le)高(gao)(gao)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)冶(ye)(ye)(ye)(ye)金(jin)(jin)(jin)(jin)學(xue)基(ji)礎、加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)冶(ye)(ye)(ye)(ye)金(jin)(jin)(jin)(jin)裝(zhuang)備(bei)(bei)(bei)、常壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)和(he)(he)(he)(he)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)冶(ye)(ye)(ye)(ye)金(jin)(jin)(jin)(jin)制(zhi)(zhi)備(bei)(bei)(bei)技(ji)術、氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)在(zai)(zai)高(gao)(gao)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)的(de)(de)(de)(de)作(zuo)用(yong)機(ji)制(zhi)(zhi)以及(ji)(ji)(ji)高(gao)(gao)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)新品種等(deng)(deng)方面的(de)(de)(de)(de)研(yan)(yan)(yan)究(jiu)和(he)(he)(he)(he)開(kai)發(fa)工作(zuo)。2007年(nian)東(dong)北(bei)大(da)(da)學(xue)自主(zhu)研(yan)(yan)(yan)發(fa)出(chu)最大(da)(da)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)力為4MPa的(de)(de)(de)(de)25kg 加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)感(gan)(gan)應(ying)(ying)爐和(he)(he)(he)(he)國(guo)(guo)內(nei)首臺最大(da)(da)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)力為7MPa的(de)(de)(de)(de)50kg加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)電渣(zha)爐,特別是2018年(nian)又建(jian)立(li)了(le)(le)(le)2kg多(duo)功能加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)冶(ye)(ye)(ye)(ye)金(jin)(jin)(jin)(jin)試(shi)驗平(ping)臺和(he)(he)(he)(he)500kg半工業化(hua)(hua)(hua)規模(mo)的(de)(de)(de)(de)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)電渣(zha)爐,以及(ji)(ji)(ji)即將(jiang)投入(ru)使用(yong)的(de)(de)(de)(de)500kg加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)感(gan)(gan)應(ying)(ying)爐,大(da)(da)大(da)(da)加(jia)(jia)快了(le)(le)(le)我(wo)國(guo)(guo)高(gao)(gao)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)的(de)(de)(de)(de)研(yan)(yan)(yan)發(fa)進程。利用(yong)上述(shu)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)冶(ye)(ye)(ye)(ye)金(jin)(jin)(jin)(jin)關鍵(jian)裝(zhuang)備(bei)(bei)(bei),系統研(yan)(yan)(yan)究(jiu)了(le)(le)(le)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)在(zai)(zai)常壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)和(he)(he)(he)(he)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)合(he)金(jin)(jin)(jin)(jin)熔體中(zhong)的(de)(de)(de)(de)溶解行(xing)為,引入(ru)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)分(fen)(fen)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)對氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)活度的(de)(de)(de)(de)修正系數,建(jian)立(li)了(le)(le)(le)全新的(de)(de)(de)(de)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)熔體中(zhong)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)溶解度模(mo)型,廣泛(fan)應(ying)(ying)用(yong)于(yu)常壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)和(he)(he)(he)(he)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)冶(ye)(ye)(ye)(ye)煉過程中(zhong)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)的(de)(de)(de)(de)精確(que)控制(zhi)(zhi),得(de)到(dao)國(guo)(guo)內(nei)外同(tong)行(xing)的(de)(de)(de)(de)充分(fen)(fen)認(ren)可。構建(jian)了(le)(le)(le)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)凝(ning)固(gu)(gu)過程鑄(zhu)錠(ding)和(he)(he)(he)(he)鑄(zhu)型溫度變化(hua)(hua)(hua)及(ji)(ji)(ji)界(jie)面氣隙的(de)(de)(de)(de)測量裝(zhuang)置和(he)(he)(he)(he)方法,量化(hua)(hua)(hua)了(le)(le)(le)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)力強(qiang)化(hua)(hua)(hua)冷(leng)卻的(de)(de)(de)(de)效(xiao)果,闡明(ming)(ming)了(le)(le)(le)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)強(qiang)化(hua)(hua)(hua)冷(leng)卻機(ji)理(li),明(ming)(ming)確(que)了(le)(le)(le)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)力對凝(ning)固(gu)(gu)相(xiang)變、凝(ning)固(gu)(gu)熱力學(xue)和(he)(he)(he)(he)動力學(xue)參數的(de)(de)(de)(de)影響規律,揭示了(le)(le)(le)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)細化(hua)(hua)(hua)枝晶組織,抑制(zhi)(zhi)疏松縮孔(kong),改善偏析(xi)、夾雜(za)物和(he)(he)(he)(he)析(xi)出(chu)相(xiang)分(fen)(fen)布的(de)(de)(de)(de)作(zuo)用(yong)機(ji)理(li)。上述(shu)冶(ye)(ye)(ye)(ye)金(jin)(jin)(jin)(jin)學(xue)基(ji)礎研(yan)(yan)(yan)究(jiu),豐富和(he)(he)(he)(he)發(fa)展(zhan)了(le)(le)(le)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)冶(ye)(ye)(ye)(ye)金(jin)(jin)(jin)(jin)理(li)論(lun),為高(gao)(gao)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)冶(ye)(ye)(ye)(ye)金(jin)(jin)(jin)(jin)制(zhi)(zhi)備(bei)(bei)(bei)技(ji)術的(de)(de)(de)(de)研(yan)(yan)(yan)發(fa)提供了(le)(le)(le)理(li)論(lun)支(zhi)撐。同(tong)時(shi),開(kai)發(fa)出(chu)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)感(gan)(gan)應(ying)(ying)爐分(fen)(fen)階段控制(zhi)(zhi)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)力的(de)(de)(de)(de)氣相(xiang)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)合(he)金(jin)(jin)(jin)(jin)化(hua)(hua)(hua)、制(zhi)(zhi)備(bei)(bei)(bei)復(fu)合(he)電極加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)電渣(zha)重熔、加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)感(gan)(gan)應(ying)(ying)和(he)(he)(he)(he)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)電渣(zha)雙聯等(deng)(deng)系列高(gao)(gao)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)加(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)冶(ye)(ye)(ye)(ye)金(jin)(jin)(jin)(jin)制(zhi)(zhi)備(bei)(bei)(bei)技(ji)術。闡明(ming)(ming)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)在(zai)(zai)高(gao)(gao)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)中(zhong)的(de)(de)(de)(de)作(zuo)用(yong)機(ji)制(zhi)(zhi),建(jian)立(li)以“碳(tan)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)調控”為核心及(ji)(ji)(ji)多(duo)元素協同(tong)作(zuo)用(yong)高(gao)(gao)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)鋼(gang)(gang)合(he)金(jin)(jin)(jin)(jin)設計方法。開(kai)發(fa)出(chu)高(gao)(gao)級別護(hu)環鋼(gang)(gang)P900N、P900NMo和(he)(he)(he)(he)P2000,耐蝕(shi)塑料模(mo)具鋼(gang)(gang)4Cr13MoN,航空高(gao)(gao)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)(dan)不(bu)(bu)(bu)(bu)銹(xiu)(xiu)軸承(cheng)30Cr15Mo1N等(deng)(deng)新產(chan)品。
此外(wai),武漢(han)科(ke)技大(da)(da)學(xue)(xue)、華(hua)北理工(gong)大(da)(da)學(xue)(xue)、鋼鐵(tie)研(yan)究(jiu)總院(yuan)等科(ke)研(yan)院(yuan)校也開展了(le)(le)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)下(xia)氮(dan)(dan)的(de)(de)(de)(de)溶(rong)解(jie)(jie)行(xing)為(wei)、凝(ning)固偏析、制備(bei)技術以及品種開發(fa)(fa)等研(yan)究(jiu)工(gong)作。武漢(han)科(ke)技大(da)(da)學(xue)(xue)李光強(qiang)(qiang)教授(shou)建立了(le)(le)0.2kg 的(de)(de)(de)(de)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)感應(ying)(ying)爐(lu)(最(zui)大(da)(da)壓(ya)(ya)(ya)(ya)(ya)(ya)力(li)(li)1MPa),研(yan)究(jiu)了(le)(le)氮(dan)(dan)在(zai)(zai)Fe-Cr-Mn-Ni、Fe-Cr-V、316L合金(jin)(jin)熔(rong)體(ti)中(zhong)(zhong)的(de)(de)(de)(de)溶(rong)解(jie)(jie)行(xing)為(wei),發(fa)(fa)現加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)能(neng)顯(xian)著(zhu)(zhu)(zhu)提(ti)高(gao)熔(rong)體(ti)中(zhong)(zhong)氮(dan)(dan)的(de)(de)(de)(de)溶(rong)解(jie)(jie)度(du);隨著(zhu)(zhu)(zhu)合金(jin)(jin)熔(rong)體(ti)溫(wen)度(du)降低(di),其氮(dan)(dan)含(han)(han)量(liang)提(ti)高(gao);隨著(zhu)(zhu)(zhu)合金(jin)(jin)熔(rong)體(ti)中(zhong)(zhong)氧濃度(du)增(zeng)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia),其吸(xi)氮(dan)(dan)速(su)率及平衡(heng)氮(dan)(dan)含(han)(han)量(liang)顯(xian)著(zhu)(zhu)(zhu)降低(di)。華(hua)北理工(gong)大(da)(da)學(xue)(xue)王(wang)書(shu)桓教授(shou)構建了(le)(le)一臺(tai)(tai)(tai)高(gao)壓(ya)(ya)(ya)(ya)(ya)(ya)真(zhen)空復合碳(tan)管電阻爐(lu)(最(zui)大(da)(da)壓(ya)(ya)(ya)(ya)(ya)(ya)力(li)(li)2.5MPa,最(zui)高(gao)溫(wen)度(du)2000℃),利(li)用(yong)(yong)(yong)高(gao)氮(dan)(dan)分(fen)壓(ya)(ya)(ya)(ya)(ya)(ya)下(xia)底吹氮(dan)(dan)氣的(de)(de)(de)(de)方(fang)法,研(yan)究(jiu)了(le)(le)氮(dan)(dan)在(zai)(zai)Fe-Cr-Mn系、Cr12N合金(jin)(jin)熔(rong)體(ti)溶(rong)解(jie)(jie)熱(re)力(li)(li)學(xue)(xue)和(he)(he)動力(li)(li)學(xue)(xue)行(xing)為(wei)。結(jie)果表(biao)明(ming),加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)能(neng)顯(xian)著(zhu)(zhu)(zhu)增(zeng)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia)熔(rong)體(ti)中(zhong)(zhong)的(de)(de)(de)(de)氮(dan)(dan)溶(rong)解(jie)(jie)度(du);熔(rong)體(ti)中(zhong)(zhong)氮(dan)(dan)含(han)(han)量(liang)隨著(zhu)(zhu)(zhu)Cr、Mn 含(han)(han)量(liang)的(de)(de)(de)(de)增(zeng)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia)而(er)提(ti)高(gao),隨著(zhu)(zhu)(zhu)溫(wen)度(du)的(de)(de)(de)(de)升高(gao)而(er)降低(di);提(ti)高(gao)合金(jin)(jin)熔(rong)體(ti)溫(wen)度(du),其增(zeng)氮(dan)(dan)反應(ying)(ying)速(su)率增(zeng)大(da)(da);提(ti)高(gao)凝(ning)固壓(ya)(ya)(ya)(ya)(ya)(ya)力(li)(li),鋼錠的(de)(de)(de)(de)致密(mi)性(xing)(xing)和(he)(he)縮孔現象得到明(ming)顯(xian)改善,并(bing)獲得了(le)(le)防止氮(dan)(dan)氣孔析出的(de)(de)(de)(de)最(zui)小(xiao)凝(ning)固壓(ya)(ya)(ya)(ya)(ya)(ya)力(li)(li)。鋼鐵(tie)研(yan)究(jiu)總院(yuan)利(li)用(yong)(yong)(yong)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)感應(ying)(ying)爐(lu)進(jin)行(xing)了(le)(le)高(gao)氮(dan)(dan)不銹(xiu)(xiu)軸承鋼的(de)(de)(de)(de)研(yan)發(fa)(fa),并(bing)對(dui)該類(lei)材料的(de)(de)(de)(de)組(zu)織和(he)(he)性(xing)(xing)能(neng)、熱(re)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia)工(gong)和(he)(he)熱(re)處理工(gong)藝(yi)(yi)等進(jin)行(xing)了(le)(le)較(jiao)為(wei)深(shen)入的(de)(de)(de)(de)研(yan)究(jiu),其硬(ying)(ying)度(du)、強(qiang)(qiang)度(du)和(he)(he)耐蝕性(xing)(xing)與(yu)國(guo)(guo)(guo)外(wai)產品相(xiang)當,但沖擊韌(ren)性(xing)(xing)有(you)待進(jin)一步提(ti)升。由于加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)電渣關鍵裝備(bei)的(de)(de)(de)(de)缺失(shi),采用(yong)(yong)(yong)非(fei)真(zhen)空感應(ying)(ying)熔(rong)煉+電渣重熔(rong)雙聯工(gong)藝(yi)(yi)發(fa)(fa)展了(le)(le)低(di)氮(dan)(dan)含(han)(han)量(liang)的(de)(de)(de)(de) 40Cr15Mo2VN(0.15~0.2%N),強(qiang)(qiang)度(du)和(he)(he)硬(ying)(ying)度(du)較(jiao)高(gao),但耐蝕性(xing)(xing)與(yu)Cronidur 30仍存在(zai)(zai)較(jiao)大(da)(da)差距。近年來,浙江天(tian)馬軸承集團有(you)限(xian)公司(si)從德國(guo)(guo)(guo)ALD公司(si)引(yin)進(jin)一臺(tai)(tai)(tai)5t加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)電渣爐(lu),撫順特殊鋼股(gu)份(fen)有(you)限(xian)公司(si)從奧地利(li)INTECO公司(si)引(yin)進(jin)一臺(tai)(tai)(tai)15t加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia)壓(ya)(ya)(ya)(ya)(ya)(ya)電渣爐(lu),進(jin)一步加(jia)(jia)(jia)(jia)(jia)(jia)(jia)(jia)速(su)了(le)(le)我國(guo)(guo)(guo)高(gao)氮(dan)(dan)不銹(xiu)(xiu)鋼研(yan)發(fa)(fa)和(he)(he)生產的(de)(de)(de)(de)進(jin)程。
高(gao)(gao)氮(dan)(dan)不(bu)銹鋼(gang)(gang)(gang)能(neng)(neng)(neng)否(fou)在(zai)工(gong)程領域獲得(de)廣泛應用在(zai)很大(da)程度上取決于其焊(han)(han)(han)接(jie)(jie)(jie)性(xing)能(neng)(neng)(neng),近年來,南京理工(gong)大(da)學、長春理工(gong)大(da)學、鋼(gang)(gang)(gang)鐵研(yan)究(jiu)總院、哈爾濱工(gong)業(ye)大(da)學等。科(ke)研(yan)院校采(cai)用傳統熔(rong)(rong)焊(han)(han)(han)工(gong)藝(yi)(熔(rong)(rong)化極氣(qi)(qi)體(ti)保護焊(han)(han)(han)、鎢極氣(qi)(qi)體(ti)保護焊(han)(han)(han)、激光-電(dian)弧復(fu)合焊(han)(han)(han)接(jie)(jie)(jie)等)進(jin)行了高(gao)(gao)氮(dan)(dan)不(bu)銹鋼(gang)(gang)(gang)焊(han)(han)(han)接(jie)(jie)(jie),并對焊(han)(han)(han)接(jie)(jie)(jie)接(jie)(jie)(jie)頭中(zhong)(zhong)氮(dan)(dan)的(de)(de)(de)行為、組(zu)織(zhi)和力(li)學性(xing)能(neng)(neng)(neng)進(jin)行了深入(ru)(ru)的(de)(de)(de)研(yan)究(jiu)。研(yan)究(jiu)表明,采(cai)用傳統熔(rong)(rong)焊(han)(han)(han)工(gong)藝(yi)焊(han)(han)(han)接(jie)(jie)(jie)高(gao)(gao)氮(dan)(dan)不(bu)銹鋼(gang)(gang)(gang)易造成(cheng)焊(han)(han)(han)縫中(zhong)(zhong)氮(dan)(dan)的(de)(de)(de)損失(shi)和氮(dan)(dan)氣(qi)(qi)孔的(de)(de)(de)形成(cheng),且焊(han)(han)(han)縫組(zu)織(zhi)中(zhong)(zhong)會形成(cheng)“骨骼狀(zhuang)”δ-Fe,進(jin)而降低焊(han)(han)(han)接(jie)(jie)(jie)接(jie)(jie)(jie)頭性(xing)能(neng)(neng)(neng)。中(zhong)(zhong)國科(ke)學院金(jin)屬研(yan)究(jiu)所(suo)和東北(bei)大(da)學特殊鋼(gang)(gang)(gang)冶金(jin)研(yan)究(jiu)所(suo)則(ze)采(cai)用攪拌(ban)摩擦焊(han)(han)(han)接(jie)(jie)(jie)工(gong)藝(yi)進(jin)行了高(gao)(gao)氮(dan)(dan)不(bu)銹鋼(gang)(gang)(gang)焊(han)(han)(han)接(jie)(jie)(jie),深入(ru)(ru)研(yan)究(jiu)了不(bu)同焊(han)(han)(han)接(jie)(jie)(jie)參數(焊(han)(han)(han)接(jie)(jie)(jie)速(su)(su)度、攪拌(ban)頭轉(zhuan)速(su)(su)、冷卻速(su)(su)率等)下焊(han)(han)(han)接(jie)(jie)(jie)接(jie)(jie)(jie)頭的(de)(de)(de)氮(dan)(dan)含量、組(zu)織(zhi)和性(xing)能(neng)(neng)(neng),并成(cheng)功制備出無(wu)氮(dan)(dan)損失(shi)和氮(dan)(dan)氣(qi)(qi)孔、組(zu)織(zhi)細小、性(xing)能(neng)(neng)(neng)優異的(de)(de)(de)高(gao)(gao)氮(dan)(dan)不(bu)銹鋼(gang)(gang)(gang)焊(han)(han)(han)接(jie)(jie)(jie)接(jie)(jie)(jie)頭。

