工(gong)(gong)(gong)(gong)(gong)藝過程自(zi)動(dong)控(kong)制(zhi)軟(ruan)件包(簡稱工(gong)(gong)(gong)(gong)(gong)藝軟(ruan)件包)進(jin)入軋(ya)(ya)管(guan)領域以來,刷(shua)新了工(gong)(gong)(gong)(gong)(gong)藝過程自(zi)動(dong)控(kong)制(zhi)理念,軋(ya)(ya)管(guan)工(gong)(gong)(gong)(gong)(gong)藝自(zi)動(dong)控(kong)制(zhi)技術(shu)也不再按穿孔(kong)、軋(ya)(ya)管(guan)、張減三大工(gong)(gong)(gong)(gong)(gong)藝過程分開研討,軋(ya)(ya)管(guan)工(gong)(gong)(gong)(gong)(gong)藝過程可以根據特(te)指的(de)工(gong)(gong)(gong)(gong)(gong)藝要(yao)求進(jin)行跨(kua)機(ji)組統(tong)一調節和自(zi)動(dong)控(kong)制(zhi)。軋(ya)(ya)管(guan)機(ji)組自(zi)動(dong)控(kong)制(zhi)系統(tong)也為(wei)工(gong)(gong)(gong)(gong)(gong)藝軟(ruan)件包的(de)使用(yong)提供了基礎性服務,促(cu)使工(gong)(gong)(gong)(gong)(gong)藝軟(ruan)件包就質(zhi)量、生產率和效率等方面的(de)特(te)定要(yao)求發揮獨(du)特(te)的(de)作(zuo)用(yong)。


  近年來,隨著軟件產品的增多,工藝過程自動控制軟件包在不銹鋼管(guan)廠(chang)的應用日益廣泛。通常,這些工藝軟件包由軋管設備制造廠研制開發,隨軋機設備一起提供用戶使用。它匯集了與軋管生產有關的經驗知識,可針對特定的質量、產量和生產效率的要求設計編制。


  現代化的不銹鋼管廠(chang)使用(yong)的自動軋管系統以(yi)工(gong)藝軟件包為核心,其主要(yao)任務是:


   1. 根據(ju)為(wei)數(shu)不(bu)多的輸人數(shu)據(ju)(產品規格(ge)和(he)工(gong)具尺寸),按(an)計算值對軋(ya)機進(jin)行調(diao)整(zheng)(zheng),一經整(zheng)(zheng)定,軋(ya)機操作工(gong)就不(bu)再介入(ru)軋(ya)制(zhi)過程;


   2. 數據登錄系(xi)(xi)統取得(de)諸如軋(ya)(ya)(ya)制力、電(dian)動機電(dian)流等軋(ya)(ya)(ya)管(guan)生產(chan)數據之后,經過顯示、記錄和后處理,并借(jie)專用的接口設備對軋(ya)(ya)(ya)機操作進行監控(kong),一旦發現(xian)不正(zheng)常的軋(ya)(ya)(ya)制狀(zhuang)(zhuang)況(kuang),軋(ya)(ya)(ya)管(guan)自(zi)動控(kong)制系(xi)(xi)統就顯示產(chan)生不正(zheng)常軋(ya)(ya)(ya)制狀(zhuang)(zhuang)況(kuang)的原因以及應(ying)采取的措(cuo)施等;


   3. 根據(ju)登錄系(xi)統和安裝于機旁的(de)傳感元件所顯示的(de)管徑、壁厚和溫(wen)度各(ge)參(can)數測量值,對(dui)軋(ya)機進行自動或手動調整。


  通常(chang),這種軋管工(gong)藝自動(dong)控制(zhi)系統采用專門的(de)工(gong)藝軟件(jian)(jian)包來(lai)滿足提高(gao)質量、生產率(lv)和降低成(cheng)本的(de)要求。隨著諸如(ru)液(ye)壓小艙等性能良好的(de)執(zhi)(zhi)行元(yuan)件(jian)(jian)的(de)應用,大(da)大(da)優(you)化(hua)了這些調(diao)整技術的(de)使用效果(guo):液(ye)壓小艙受控于自動(dong)化(hua)系統,能在軋制(zhi)過程中(zhong)快速而(er)準確地(di)調(diao)整軋管工(gong)具(ju)的(de)位置。假如(ru)電腦(指(zhi)(zhi)計(ji)算機控制(zhi)系統)沒有這些敏捷(jie)的(de)“手(shou)腳”(指(zhi)(zhi)液(ye)壓小艙等執(zhi)(zhi)行元(yuan)件(jian)(jian)),自動(dong)控制(zhi)系統就不(bu)會有最佳(jia)化(hua)的(de)效果(guo)。