據悉(xi)，寶(bao)鋼德盛不銹鋼技(ji)術中心全自動快分系(xi)(xi)統自2021年(nian)4月陸續開(kai)始設(she)備進廠安裝(zhuang)調試以來，克服(fu)各種困難完(wan)成了(le)自動化系(xi)(xi)統集成工作，經過各子系(xi)(xi)統的單獨運(yun)行考核，已于2022年(nian)3月底開(kai)始上線試運(yun)行。

 該系(xi)(xi)(xi)統(tong)(tong)主要由(you)全(quan)自(zi)動(dong)(dong)風(feng)動(dong)(dong)送(song)(song)樣(yang)系(xi)(xi)(xi)統(tong)(tong)、制樣(yang)系(xi)(xi)(xi)統(tong)(tong)、分(fen)析系(xi)(xi)(xi)統(tong)(tong)、數(shu)據傳(chuan)輸系(xi)(xi)(xi)統(tong)(tong)、自(zi)動(dong)(dong)化配套單元及軟(ruan)件(jian)控制系(xi)(xi)(xi)統(tong)(tong)等組成(cheng)。整套系(xi)(xi)(xi)統(tong)(tong)采(cai)用(yong)全(quan)自(zi)動(dong)(dong)運(yun)行模(mo)式，對接4臺直(zhi)讀光譜儀和2臺熒光分(fen)析儀。從(cong)樣(yang)品(pin)登記(ji)進入系(xi)(xi)(xi)統(tong)(tong)后(hou)(hou)，系(xi)(xi)(xi)統(tong)(tong)自(zi)動(dong)(dong)完(wan)成(cheng)樣(yang)品(pin)傳(chuan)送(song)(song)，傳(chuan)送(song)(song)至實(shi)驗室收發(fa)柜后(hou)(hou)樣(yang)盒自(zi)動(dong)(dong)開蓋進而完(wan)成(cheng)制樣(yang)、判斷(duan)、分(fen)析、存檔、數(shu)據管理和上傳(chuan)等功能，全(quan)程實(shi)現自(zi)動(dong)(dong)化、無(wu)人化。

 該系(xi)統(tong)主要(yao)承擔(dan)煉(lian)鋼東區、高爐生(sheng)產(chan)過程中樣品的快速分析任務(wu)，由(you)上海立潤(run)機電設備(bei)有限公司制造和集成，其中，關鍵分析設備(bei)采用賽默飛世爾的ARL8860直(zhi)讀光譜(pu)儀和ARL9900熒光分析儀，并(bing)配套專用的SMS3500控制系(xi)統(tong)，保證分析精度。

 系統包括十五套風動(dong)送(song)(song)樣(yang)(yang)(yang)(yang)，管(guan)道總長達7200米，實現4#高(gao)(gao)爐、AOD、VOD、BOF、LF、CC等多工位樣(yang)(yang)(yang)(yang)品直送(song)(song)實驗室(shi)，完全取代人工送(song)(song)樣(yang)(yang)(yang)(yang)；樣(yang)(yang)(yang)(yang)品到(dao)站(zhan)后(hou)自動(dong)接樣(yang)(yang)(yang)(yang)，試樣(yang)(yang)(yang)(yang)炮(pao)彈開(kai)蓋，樣(yang)(yang)(yang)(yang)品冷(leng)卻后(hou)經(jing)皮帶傳(chuan)送(song)(song)至(zhi)3500系統，3500機械手將(jiang)樣(yang)(yang)(yang)(yang)品傳(chuan)送(song)(song)至(zhi)相(xiang)應的制樣(yang)(yang)(yang)(yang)及分析設備，自動(dong)識別樣(yang)(yang)(yang)(yang)品加工效果(guo)，實現標(biao)準選點(dian)激(ji)(ji)發動(dong)作，保證分析條件一致性，提高(gao)(gao)分析精度(du)；樣(yang)(yang)(yang)(yang)品分析數據經(jing)Lims實驗室(shi)數據管(guan)理系統返回至(zhi)委托單(dan)(dan)元(yuan)，同時樣(yang)(yang)(yang)(yang)品經(jing)皮帶傳(chuan)送(song)(song)至(zhi)激(ji)(ji)光(guang)自動(dong)打標(biao)存檔單(dan)(dan)元(yuan)。

 系統上線試運行后，已陸續完成Q195、Q235、410不銹鋼、430不銹鋼(gang)、304不銹鋼等多鋼種的日常分析任務，分析人員只需在主控臺上查看，無需手動接樣、制樣、分析，工作強度大幅度下降；技術團隊目前集中精力跟蹤自動化運行，期望在滿足國家標準規定分析精度的基礎上，力爭與太鋼的分析精度相當，分析時間碳鋼≤180s、不銹鋼≤210s，自動化可開動率≥99.5%，更好的服務生產現場。