顧名思義,封頭就是容器的兩端的端蓋。所以,封頭一般都是用于與各種筒體的配對后,組成壓力容器。


 封頭是常壓(ya)及承壓(ya)容器中不(bu)可或缺的零部件,廣泛用于(yu)石油(you)、電(dian)子、供暖(nuan)、化工、醫(yi)藥、污水處理(li)、輕(qing)紡、食品、機械、建筑、核電(dian)、航(hang)空(kong)航(hang)天、壓(ya)力容器、軍(jun)工等行業(ye)。


封(feng)頭是壓力容(rong)(rong)器(qi)的重要受壓元件之一,它(ta)不(bu)但直接影(ying)響(xiang)容(rong)(rong)器(qi)的制造質量和(he)成本,而且還(huan)影(ying)響(xiang)生產裝置的安全和(he)長期(qi)運行。常(chang)用(yong)的裝置有反應(ying)壓力容(rong)(rong)器(qi),熱交換壓力容(rong)(rong)器(qi),分離壓力容(rong)(rong)器(qi),儲存壓力容(rong)(rong)器(qi)等等。


 封(feng)(feng)頭(tou)(tou)的(de)種類繁(fan)多,按用途可分(fen)為(wei)承壓封(feng)(feng)頭(tou)(tou)和常壓封(feng)(feng)頭(tou)(tou),按形(xing)(xing)(xing)狀(zhuang)可分(fen)為(wei)橢圓封(feng)(feng)頭(tou)(tou)、蝶形(xing)(xing)(xing)封(feng)(feng)頭(tou)(tou)、球(qiu)冠形(xing)(xing)(xing)封(feng)(feng)頭(tou)(tou)、半(ban)球(qiu)形(xing)(xing)(xing)封(feng)(feng)頭(tou)(tou)、弓(gong)形(xing)(xing)(xing)封(feng)(feng)頭(tou)(tou)、平底(di)形(xing)(xing)(xing)封(feng)(feng)頭(tou)(tou)、錐(zhui)形(xing)(xing)(xing)封(feng)(feng)頭(tou)(tou)等(deng)。


 圖4-29是材質為06Cr19Ni10各種規格的標準橢圓形封頭。


圖 29.jpg


 對(dui)于(yu)非(fei)對(dui)稱形(xing)狀(zhuang)(zhuang)的(de)工(gong)件(jian),橢圓型(xing)(xing)封頭和(he)各(ge)種型(xing)(xing)式的(de)罩(zhao)子,可使用(yong)(yong)熱沖(chong)壓法進行加(jia)(jia)(jia)工(gong)成(cheng)(cheng)型(xing)(xing)。當(dang)然,熱沖(chong)壓也適用(yong)(yong)于(yu)所有對(dui)稱形(xing)狀(zhuang)(zhuang)的(de)封頭成(cheng)(cheng)型(xing)(xing)。目前(qian),使用(yong)(yong)的(de)大(da)型(xing)(xing)沖(chong)壓成(cheng)(cheng)型(xing)(xing)設(she)備的(de)加(jia)(jia)(jia)工(gong)尺(chi)(chi)寸范圍都較大(da),能加(jia)(jia)(jia)工(gong)成(cheng)(cheng)型(xing)(xing)的(de)外徑(jing)達29.261m、厚達12.7mm的(de)封頭。對(dui)某些尺(chi)(chi)寸和(he)形(xing)狀(zhuang)(zhuang),壁厚76.2mm的(de)工(gong)件(jian)也可沖(chong)壓成(cheng)(cheng)型(xing)(xing)。


封(feng)頭(tou)成型(xing)常(chang)用(yong)的方法有沖(chong)壓(ya)成型(xing)、旋壓(ya)成型(xing)和爆炸成型(xing)。封(feng)頭(tou)沖(chong)壓(ya)成型(xing)工藝流(liu)程(cheng):材料(liao)檢驗→劃線→切(qie)割下(xia)料(liao)→(厚度≥6mm的坡口加(jia)工)→組(zu)裝對焊(焊縫修磨)→加(jia)熱→沖(chong)壓(ya)→余量切(qie)割→檢查驗收。