浙江至德鋼業有限公司為了減少不銹鋼管坯(pi)料與工模具接觸表面的溫降,有利于玻璃潤滑劑的軟化,提高潤滑效果,降低工模具表面熱沖擊引起的溫度應力,提高工模具的使用壽命,擠壓工模具使用前應進行預熱,其預熱溫度與擠壓材料和工模具的材質有關。擠壓不銹鋼管和型材時,工模具的預熱溫度見表2-25。
美國(guo)PMAC公司的2500噸擠(ji)(ji)(ji)壓機推薦的預(yu)(yu)熱(re)(re)溫(wen)度如下(xia):工(gong)具鋼制作的擠(ji)(ji)(ji)壓模和(he)(he)(he)穿孔(kong)頭為(wei)(wei)200℃,擠(ji)(ji)(ji)壓芯棒為(wei)(wei)250~320℃,擠(ji)(ji)(ji)壓筒(tong)為(wei)(wei)260~320℃,穿孔(kong)筒(tong)為(wei)(wei)360~370℃。擠(ji)(ji)(ji)壓模、擠(ji)(ji)(ji)壓墊(dian)、芯棒等小型工(gong)模具的預(yu)(yu)熱(re)(re)一(yi)般采用(yong)箱式電(dian)爐。擠(ji)(ji)(ji)壓筒(tong)的預(yu)(yu)熱(re)(re)主要有電(dian)阻加(jia)熱(re)(re)和(he)(he)(he)感應(ying)(ying)加(jia)熱(re)(re)兩種。感應(ying)(ying)加(jia)熱(re)(re)是將感應(ying)(ying)線圈放入擠(ji)(ji)(ji)壓筒(tong)內(nei)進行(xing)加(jia)熱(re)(re),加(jia)熱(re)(re)時(shi)熱(re)(re)流由內(nei)襯(chen)向外(wai)傳導,擠(ji)(ji)(ji)壓簡內(nei)的溫(wen)度分布較電(dian)阻加(jia)熱(re)(re)合理(圖2-41),因(yin)為(wei)(wei)內(nei)襯(chen)、中和(he)(he)(he)外(wai)套之間的過盈配合應(ying)(ying)力不會降(jiang)低,但感應(ying)(ying)加(jia)熱(re)(re)時(shi)操作不便,感應(ying)(ying)圈易(yi)損壞,所(suo)以目前(qian)主要還是采用(yong)電(dian)阻加(jia)熱(re)(re)。
在正(zheng)常擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)生(sheng)產不(bu)銹鋼管(guan)過程(cheng)(cheng)中,擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)工(gong)(gong)模(mo)具(ju)連(lian)續使(shi)用時,溫(wen)度將會逐漸升高(gao),而(er)(er)引(yin)起(qi)工(gong)(gong)模(mo)具(ju)材(cai)質高(gao)溫(wen)回火,降低(di)了紅硬(ying)性,導致工(gong)(gong)模(mo)具(ju)產生(sheng)變形(xing)而(er)(er)影(ying)響擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)過程(cheng)(cheng)的(de)(de)(de)(de)順(shun)利進行(xing)(xing)。如擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)墊(dian)的(de)(de)(de)(de)使(shi)用溫(wen)度過高(gao),因(yin)熱(re)膨脹過大產生(sheng)變形(xing)而(er)(er)引(yin)起(qi)擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)墊(dian)卡(ka)在擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)筒(tong)內(nei)。為(wei)此(ci),擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)工(gong)(gong)模(mo)具(ju)在使(shi)用過程(cheng)(cheng)中又需(xu)要(yao)(yao)進行(xing)(xing)必要(yao)(yao)的(de)(de)(de)(de)冷(leng)(leng)(leng)(leng)卻(que),使(shi)其保(bao)持在所要(yao)(yao)求的(de)(de)(de)(de)溫(wen)度范(fan)圍內(nei)工(gong)(gong)作(zuo)。對(dui)于外(wai)套(tao)內(nei)襯擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)墊(dian),擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)模(mo)和(he)小直徑的(de)(de)(de)(de)芯棒一(yi)般可(ke)以(yi)采用3~4個循環(huan)輪流使(shi)用,必要(yao)(yao)時也可(ke)以(yi)在擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)結束(shu)后進行(xing)(xing)水(shui)(shui)(shui)冷(leng)(leng)(leng)(leng)或噴(pen)水(shui)(shui)(shui)冷(leng)(leng)(leng)(leng)卻(que)。對(dui)于擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)筒(tong)和(he)大直徑的(de)(de)(de)(de)芯棒等大型工(gong)(gong)模(mo)具(ju),在使(shi)用過程(cheng)(cheng)中吸(xi)熱(re)量大,更(geng)換又不(bu)方(fang)便(bian),故只(zhi)能(neng)采用專門的(de)(de)(de)(de)冷(leng)(leng)(leng)(leng)卻(que)裝置來進行(xing)(xing)冷(leng)(leng)(leng)(leng)卻(que)。如擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)筒(tong)的(de)(de)(de)(de)冷(leng)(leng)(leng)(leng)卻(que)方(fang)式(shi)(shi)(shi)有(you)內(nei)部通(tong)水(shui)(shui)(shui)冷(leng)(leng)(leng)(leng)卻(que)(內(nei)冷(leng)(leng)(leng)(leng)式(shi)(shi)(shi))和(he)內(nei)襯噴(pen)水(shui)(shui)(shui)冷(leng)(leng)(leng)(leng)卻(que)(外(wai)冷(leng)(leng)(leng)(leng)式(shi)(shi)(shi))兩種(zhong)(zhong)。內(nei)冷(leng)(leng)(leng)(leng)式(shi)(shi)(shi)(圖(tu)2-42)是在中襯內(nei)孔(kong)表面(mian)加(jia)工(gong)(gong)有(you)螺(luo)旋形(xing)冷(leng)(leng)(leng)(leng)卻(que)槽,當擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)筒(tong)溫(wen)度過高(gao)時,通(tong)入(ru)水(shui)(shui)(shui)溫(wen)不(bu)低(di)于60~65℃的(de)(de)(de)(de)冷(leng)(leng)(leng)(leng)卻(que)水(shui)(shui)(shui),以(yi)防止(zhi)過冷(leng)(leng)(leng)(leng)引(yin)起(qi)裂(lie)紋,設有(you)電加(jia)熱(re)器與水(shui)(shui)(shui)冷(leng)(leng)(leng)(leng)卻(que)裝置的(de)(de)(de)(de)擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)筒(tong),如圖(tu)2-43所示;外(wai)冷(leng)(leng)(leng)(leng)式(shi)(shi)(shi)是當擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)循環(huan)結束(shu)時,采用環(huan)狀噴(pen)嘴(zui)在擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)筒(tong)一(yi)端向筒(tong)內(nei)噴(pen)入(ru)壓(ya)(ya)(ya)(ya)力水(shui)(shui)(shui)冷(leng)(leng)(leng)(leng)卻(que),這種(zhong)(zhong)方(fang)法比較簡單(dan),但內(nei)襯的(de)(de)(de)(de)材(cai)質要(yao)(yao)具(ju)有(you)良好的(de)(de)(de)(de)耐急冷(leng)(leng)(leng)(leng)急熱(re)性能(neng)。擠(ji)(ji)(ji)壓(ya)(ya)(ya)(ya)芯棒的(de)(de)(de)(de)冷(leng)(leng)(leng)(leng)卻(que)也有(you)內(nei)冷(leng)(leng)(leng)(leng)式(shi)(shi)(shi)和(he)外(wai)冷(leng)(leng)(leng)(leng)式(shi)(shi)(shi)兩種(zhong)(zhong)(圖(tu)2-44)。