奧氏體不銹鋼采用手工鎢(wu)極氬弧焊可以進行各種位置的操作,其中包括水平固定管(全位置)的對接焊,但主適用于薄壁件和打底層的焊接。


  根據(ju)接頭的形式,平焊(han)位置(zhi)包括對接平焊(han)和平角焊(han)兩種(zhong)。


①. 對(dui)接平焊


 焊(han)件(jian)在裝配時,為(wei)了防止焊(han)接過程(cheng)中(zhong)產(chan)生(sheng)變形,應放(fang)(fang)在夾具中(zhong)緊固(gu),并在焊(han)件(jian)坡口背面安放(fang)(fang)墊板(ban)(ban),墊板(ban)(ban)上應開(kai)設凹槽,內通氬氣(qi),保(bao)護背面焊(han)縫,如圖4-11所(suo)示。


11.jpg


  焊接(jie)時,首先在定位焊縫(feng)根(gen)部(bu)后(hou)10mm左(zuo)右(you)處(chu)開始引燃電弧(hu),運(yun)弧(hu)至定位焊點根(gen)部(bu),此時焊槍畫一個(ge)(ge)半(ban)圓形(xing)(xing)的圈(quan),在坡口根(gen)部(bu)形(xing)(xing)成(cheng)一個(ge)(ge)熔孔,熔孔形(xing)(xing)成(cheng)后(hou)向(xiang)右(you)側(ce)(ce)鈍邊處(chu)填(tian)加焊絲(si),然后(hou)得(de)向(xiang)左(zuo)側(ce)(ce)運(yun)弧(hu),向(xiang)左(zuo)側(ce)(ce)鈍邊處(chu)填(tian)加焊絲(si),再(zai)向(xiang)右(you)運(yun)弧(hu),如此往復循環,逐漸形(xing)(xing)成(cheng)熔透(tou)焊縫(feng)。


  操作過(guo)程(cheng)中要保持(chi)熔(rong)孔(kong)始終深入母(mu)材0.5~1.0mm,出(chu)現熔(rong)孔(kong)后應立(li)即填充(chong)焊(han)(han)絲,這時形(xing)成的(de)(de)焊(han)(han)縫(feng)才(cai)會(hui)均勻。如果(guo)填充(chong)焊(han)(han)絲過(guo)遲,熔(rong)孔(kong)過(guo)大,反面焊(han)(han)縫(feng)就過(guo)高,甚至產生焊(han)(han)瘤(liu);填充(chong)焊(han)(han)絲過(guo)早,若還未(wei)形(xing)成熔(rong)孔(kong),就會(hui)產生未(wei)焊(han)(han)透(tou)。焊(han)(han)接(jie)過(guo)程(cheng)中在不影(ying)響(xiang)視線的(de)(de)情況下(xia)盡量采用短弧,以增強氬氣的(de)(de)保護(hu)效果(guo)和(he)提(ti)高電(dian)弧的(de)(de)穿透(tou)能力。鎢極端部距(ju)熔(rong)池表面以2~3mm為(wei)宜,要注意觀察熔(rong)池的(de)(de)形(xing)狀,熔(rong)池應保持(chi)與焊(han)(han)縫(feng)軸線對稱,否則焊(han)(han)縫(feng)就會(hui)偏斜。


  熔(rong)(rong)透(tou)(tou)的(de)識別:焊接過程中應通過仔細(xi)觀察熔(rong)(rong)池(chi)(chi)的(de)變化來判斷是否熔(rong)(rong)透(tou)(tou),以達(da)到(dao)單面(mian)(mian)焊雙面(mian)(mian)成形(xing)(xing)的(de)目的(de)。當填充焊絲上一顆熔(rong)(rong)滴落入熔(rong)(rong)池(chi)(chi)時,熔(rong)(rong)池(chi)(chi)表面(mian)(mian)位置就會升(sheng)高,隨著(zhu)熱量(liang)向下(xia)傳輸,基(ji)本金屬熔(rong)(rong)化形(xing)(xing)成熔(rong)(rong)孔。由于(yu)重力使熔(rong)(rong)池(chi)(chi)下(xia)沉(chen),于(yu)是熔(rong)(rong)池(chi)(chi)水(shui)平下(xia)降,熔(rong)(rong)池(chi)(chi)表面(mian)(mian)積擴張(zhang),這是焊透(tou)(tou)的(de)重要標志。如果沒有焊透(tou)(tou),熔(rong)(rong)池(chi)(chi)便(bian)不會下(xia)沉(chen)。


  當運弧至終(zhong)焊(han)(han)(han)端的定位焊(han)(han)(han)縫(feng)(feng)根部3~5mm時,焊(han)(han)(han)槍畫圈(quan),把(ba)定位焊(han)(han)(han)縫(feng)(feng)根部熔化(hua),然(ran)后(hou)填(tian)充(chong)2~3滴熔滴,繼續向前施焊(han)(han)(han)10mm左右(you),把(ba)定位焊(han)(han)(han)縫(feng)(feng)表面熔化(hua),最(zui)后(hou)用電流(liu)衰減法收弧。收弧焊(han)(han)(han)縫(feng)(feng)應在定位焊(han)(han)(han)縫(feng)(feng)后(hou)方10mm左右(you)處,以(yi)保證(zheng)接(jie)頭部位能焊(han)(han)(han)透。


②. 平角焊


  操作(zuo)時,焊槍、焊絲和焊件之間(jian)的(de)相對位置如圖4-12所示。電(dian)弧(hu)長度1.5mm左右,焊槍與焊件的(de)傾角為(wei)40°~50°,焊絲送入(ru)傾角為(wei)15°~20°。