穿孔是不銹鋼管生產的重要工序之一,對不(bu)銹鋼管的管坯成本、品種規格及成品質量有很大影響。根據穿孔機的結構和穿孔過程變形特點的不同,穿孔機可分為兩大類:一類為斜軋穿孔機,又根據軋輥形狀及導衛裝置的不同而演變出多種類型,如曼乃斯曼穿孔機、狄塞爾穿孔機等;另一類是壓力擠孔機和推軋穿孔機(PPM穿孔機)。目前應用最廣的是二輥斜軋穿孔機。
一、斜軋穿孔
自1885年發(fa)明二輥(gun)斜軋穿(chuan)(chuan)(chuan)孔機(ji)(ji)以來,斜軋穿(chuan)(chuan)(chuan)孔至今仍是(shi)最廣(guang)泛應用的穿(chuan)(chuan)(chuan)孔設備。主要斜軋穿(chuan)(chuan)(chuan)孔機(ji)(ji)的類型(xing)有:桶形輥(gun)穿(chuan)(chuan)(chuan)孔機(ji)(ji)、狄塞爾(er)穿(chuan)(chuan)(chuan)孔機(ji)(ji)、錐(zhui)形輥(gun)穿(chuan)(chuan)(chuan)孔機(ji)(ji)及三輥(gun)穿(chuan)(chuan)(chuan)孔機(ji)(ji)。
1. 桶形輥穿孔機
二(er)(er)輥斜(xie)軋(ya)(ya)(ya)穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)由德(de)國的(de)(de)(de)曼(man)乃斯曼(man)(R.&M.Mannesmann)兄弟(di)發(fa)明(ming),經瑞(rui)士工程(cheng)師(shi)斯蒂弗爾(R.C Stiefeil)加以完善(shan)。它的(de)(de)(de)工作(zuo)運動情(qing)況如圖3-1所示,左右兩個(ge)(ge)軋(ya)(ya)(ya)輥同向旋轉,上下垂直布(bu)置的(de)(de)(de)兩個(ge)(ge)導(dao)板固定不(bu)動,中(zhong)間(jian)一(yi)個(ge)(ge)隨動頂頭,軋(ya)(ya)(ya)輥軸線(xian)(xian)和軋(ya)(ya)(ya)制(zhi)線(xian)(xian)相(xiang)交成(cheng)(cheng)一(yi)個(ge)(ge)傾斜(xie)角(jiao)。軋(ya)(ya)(ya)輥左右布(bu)置,導(dao)板上下布(bu)置的(de)(de)(de)為臥式(shi)穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji),相(xiang)反為立(li)式(shi)穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)。二(er)(er)輥斜(xie)軋(ya)(ya)(ya)穿(chuan)(chuan)孔(kong)(kong)(kong)方法(fa)的(de)(de)(de)優點是(shi)對(dui)(dui)心(xin)性好(hao),毛管(guan)(guan)的(de)(de)(de)壁厚較均勻;一(yi)次延伸系數較大,一(yi)般(ban)在(zai)(zai)1.25~4.5之間(jian),可(ke)以直接從實心(xin)圓(yuan)坯穿(chuan)(chuan)制(zhi)成(cheng)(cheng)較薄的(de)(de)(de)毛管(guan)(guan)。主要(yao)缺點是(shi)這種加工方法(fa)變(bian)形復雜,容易(yi)在(zai)(zai)毛管(guan)(guan)內外表(biao)面(mian)(mian)產(chan)生(sheng)和擴大缺陷,所以對(dui)(dui)管(guan)(guan)坯質(zhi)量要(yao)求(qiu)較高,一(yi)般(ban)皆采(cai)用(yong)鍛、軋(ya)(ya)(ya)坯。由于(yu)對(dui)(dui)鋼(gang)管(guan)(guan)表(biao)面(mian)(mian)質(zhi)量要(yao)求(qiu)的(de)(de)(de)不(bu)斷提高,合金鋼(gang)比重的(de)(de)(de)不(bu)斷增長,尤其是(shi)連鑄圓(yuan)坯的(de)(de)(de)推廣使用(yong),現(xian)在(zai)(zai)這種喂(wei)入角(jiao)小于(yu)13°的(de)(de)(de)二(er)(er)輥斜(xie)軋(ya)(ya)(ya)機(ji),已不(bu)能滿足不(bu)銹鋼(gang)管(guan)(guan)生(sheng)產(chan)中(zhong)對(dui)(dui)生(sheng)產(chan)率和鋼(gang)管(guan)(guan)質(zhi)量的(de)(de)(de)要(yao)求(qiu),因(yin)而(er)新(xin)結構的(de)(de)(de)斜(xie)軋(ya)(ya)(ya)穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)相(xiang)繼出(chu)現(xian)。
2. 狄塞爾穿孔機
狄(di)塞爾穿孔機是主動旋轉導盤二輥桶形輥斜軋穿孔機,如圖3-2所示,1972年開始見于聯邦德國,是在二輥桶形輥穿孔機基礎上演變而來的。軋輥上下布置,每個軋輥由單獨的主電機通過萬向連接軸直接驅動;左右兩側的導板被兩主動旋轉導盤所替代,因導盤是傳動的,導盤旋轉的切線速度在變形區壓縮帶比軋輥切線速度在軋制軸線上的分量大20%~25%,給軋件施加一個軸向送進力,以減少軋件的軸向阻力。孔喉橢圓度可調近1.0,這樣使最大延伸系數達到5.0,軸向金屬滑動系數增加,毛管內外表面質量大為改善,從而提高了生產率,降低了單位能耗。狄塞爾穿孔機出口速度達1.2m/s,導盤磨損小,使用壽命長,不必經常更換,有利于作業率的提高。
圍繞提(ti)(ti)高穿孔(kong)(kong)效(xiao)率(lv)和穿孔(kong)(kong)毛管精(jing)度,進行了(le)一(yi)(yi)系列的(de)技(ji)術改進。如(ru)(ru)頂桿(gan)采用(yong)線(xian)外循環(huan)冷(leng)卻,在機架出(chu)口,向(xiang)一(yi)(yi)側循環(huan)運送(song)冷(leng)卻,冷(leng)卻后送(song)回穿孔(kong)(kong)軋(ya)制線(xian),由于是線(xian)外脫出(chu)穿孔(kong)(kong)毛管送(song)往下道工序(xu),避免了(le)頂桿(gan)小車的(de)往復運動,縮短穿孔(kong)(kong)周期(qi),提(ti)(ti)高了(le)效(xiao)率(lv)。如(ru)(ru)機后采用(yong)多(duo)組定心(xin)抱輥,增加頂桿(gan)的(de)穩定性(xing),提(ti)(ti)高壁厚精(jing)度。
3. 錐(zhui)形輥穿孔機
20世紀80年代又在(zai)狄(di)塞爾穿(chuan)(chuan)(chuan)孔(kong)(kong)機(ji)結構特點的(de)(de)(de)(de)(de)(de)(de)基礎上(shang),出現了主動旋轉(zhuan)導(dao)盤、大喂(wei)入(ru)角的(de)(de)(de)(de)(de)(de)(de)錐形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)兩輥(gun)(gun)斜軋(ya)穿(chuan)(chuan)(chuan)孔(kong)(kong)機(ji),如圖3-3所示(shi)。它(ta)與(yu)狄(di)塞爾穿(chuan)(chuan)(chuan)孔(kong)(kong)機(ji)最(zui)大的(de)(de)(de)(de)(de)(de)(de)不同是(shi)軋(ya)輥(gun)(gun)的(de)(de)(de)(de)(de)(de)(de)形(xing)(xing)(xing)(xing)(xing)狀由桶形(xing)(xing)(xing)(xing)(xing)改為錐形(xing)(xing)(xing)(xing)(xing),這(zhe)(zhe)種(zhong)輥(gun)(gun)形(xing)(xing)(xing)(xing)(xing)對(dui)斜軋(ya)穿(chuan)(chuan)(chuan)孔(kong)(kong)機(ji)的(de)(de)(de)(de)(de)(de)(de)適應性來(lai)說,優(you)于(yu)桶形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)。因為在(zai)這(zhe)(zhe)種(zhong)穿(chuan)(chuan)(chuan)孔(kong)(kong)機(ji)上(shang),錐形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)的(de)(de)(de)(de)(de)(de)(de)直徑沿穿(chuan)(chuan)(chuan)孔(kong)(kong)變(bian)形(xing)(xing)(xing)(xing)(xing)區是(shi)逐漸增加的(de)(de)(de)(de)(de)(de)(de),因此(ci),在(zai)很大程度(du)上(shang)減少(shao)管(guan)(guan)坯變(bian)形(xing)(xing)(xing)(xing)(xing)過(guo)程中(zhong)的(de)(de)(de)(de)(de)(de)(de)切向剪切應力,抑制旋轉(zhuan)橫鍛效應,改善了毛管(guan)(guan)內外(wai)表面質量,使(shi)得許多(duo)難穿(chuan)(chuan)(chuan)的(de)(de)(de)(de)(de)(de)(de)高(gao)合金鋼管(guan)(guan)坯都可以在(zai)這(zhe)(zhe)種(zhong)軋(ya)機(ji)上(shang)順利軋(ya)制。錐形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)穿(chuan)(chuan)(chuan)孔(kong)(kong)機(ji)穿(chuan)(chuan)(chuan)孔(kong)(kong)效率(lv)高(gao),有報道稱最(zui)大出口速度(du)可達1.5m/s,有利于(yu)高(gao)生產(chan)率(lv)機(ji)組選用;軋(ya)輥(gun)(gun)軸線與(yu)軋(ya)制線間除了有10°左右(you)(you)的(de)(de)(de)(de)(de)(de)(de)喂(wei)入(ru)角α外(wai),還有一個15°左右(you)(you)的(de)(de)(de)(de)(de)(de)(de)輾軋(ya)角γ,這(zhe)(zhe)樣可使(shi)該類型穿(chuan)(chuan)(chuan)孔(kong)(kong)軸向滑動系(xi)數(shu)達到了0.9,最(zui)大延伸系(xi)數(shu)可達6.0,在(zai)變(bian)形(xing)(xing)(xing)(xing)(xing)量的(de)(de)(de)(de)(de)(de)(de)分配(pei)上(shang),可承擔較大變(bian)形(xing)(xing)(xing)(xing)(xing),從而減少(shao)了軋(ya)管(guan)(guan)機(ji)的(de)(de)(de)(de)(de)(de)(de)變(bian)形(xing)(xing)(xing)(xing)(xing);穿(chuan)(chuan)(chuan)孔(kong)(kong)擴徑量達到30%~40%,這(zhe)(zhe)就不僅可提(ti)供(gong)薄壁(bi)毛管(guan)(guan),還可以減少(shao)管(guan)(guan)坯規格范圍,簡化生產(chan)管(guan)(guan)理。錐形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)穿(chuan)(chuan)(chuan)孔(kong)(kong)機(ji)既(ji)有配(pei)備導(dao)盤的(de)(de)(de)(de)(de)(de)(de),也有配(pei)備導(dao)板的(de)(de)(de)(de)(de)(de)(de),目前(qian)已(yi)建、在(zai)建新的(de)(de)(de)(de)(de)(de)(de)軋(ya)管(guan)(guan)機(ji)組上(shang)兩種(zhong)配(pei)置均(jun)有使(shi)用。
狄(di)塞(sai)爾穿孔(kong)(kong)機(ji)和錐形輥穿孔(kong)(kong)機(ji)都是當代廣為采用的(de)新(xin)型穿孔(kong)(kong)機(ji),穿孔(kong)(kong)效率高(gao)及產品精度高(gao),適于連鑄坯(pi)穿孔(kong)(kong)。其中(zhong)錐形輥穿孔(kong)(kong)機(ji)具(ju)有更(geng)大(da)的(de)發(fa)展前途。
二、壓力穿孔(kong)
不銹鋼管(guan)坯壓力穿孔常在立式水壓機或液壓機(穿孔機)上進行,圖3-4為壓力穿孔(也稱壓力沖孔)操作過程示意圖。壓力穿孔于1891年問世,它是將方形或多邊形鋼錠放在擠壓缸中,擠成中空杯體,延伸系數為1.0~1.1,穿孔比(空心坯長度與內徑比)不大于7~10。
與二輥斜軋相比(bi),這(zhe)種加(jia)工(gong)(gong)方法的坯料中(zhong)心處于(yu)不等軸(zhou)全向壓應力(li)狀態,外表面承受著較大(da)的徑(jing)向壓力(li),因內、外表面在加(jia)工(gong)(gong)過程中(zhong)不會產生(sheng)缺(que)陷,對來(lai)料沒有苛刻要(yao)求(qiu),可用于(yu)鋼錠、連鑄(zhu)方坯和低塑性材(cai)料的穿孔。此(ci)法加(jia)工(gong)(gong)主要(yao)是中(zhong)心變形(xing),特(te)別有利于(yu)鋼錠中(zhong)心的粗(cu)大(da)疏松組織致密化(hua),雖然最(zui)大(da)延伸系數只有1.1,但中(zhong)心部分的變形(xing)效果相當于(yu)外部加(jia)工(gong)(gong)效果的5倍。主要(yao)缺(que)點是生(sheng)產率低,成材(cai)率低,偏心率較大(da)。
三、對穿孔毛管的(de)質量要求
1. 對穿孔工藝要(yao)求(qiu)
不銹鋼管(guan)(guan)(guan)坯(pi)穿孔(kong)是熱(re)軋無縫鋼管(guan)(guan)(guan)生產(chan)中(zhong)最重要(yao)(yao)的(de)(de)(de)變形工(gong)(gong)序(xu)之一,它將(jiang)實心(xin)的(de)(de)(de)管(guan)(guan)(guan)坯(pi)變為空(kong)(kong)心(xin)坯(pi),穿孔(kong)后的(de)(de)(de)空(kong)(kong)心(xin)坯(pi)通常被稱(cheng)作(zuo)毛(mao)管(guan)(guan)(guan)。我們可以(yi)視穿孔(kong)工(gong)(gong)序(xu)為定型工(gong)(gong)序(xu),即將(jiang)軋件的(de)(de)(de)橫(heng)截面定為圓環狀的(de)(de)(de)工(gong)(gong)序(xu)。穿孔(kong)后毛(mao)管(guan)(guan)(guan)質量(liang)的(de)(de)(de)好壞直接關系到下道工(gong)(gong)序(xu)的(de)(de)(de)工(gong)(gong)藝(yi)是否(fou)能正常執(zhi)行以(yi)及最終產(chan)品質量(liang)的(de)(de)(de)高(gao)低。為此對穿孔(kong)工(gong)(gong)藝(yi)提出(chu)如下幾(ji)點要(yao)(yao)求(qiu):首先要(yao)(yao)保(bao)證穿制的(de)(de)(de)毛(mao)管(guan)(guan)(guan)壁(bi)厚均(jun)勻,螺旋線較(jiao)(jiao)淺、橢(tuo)圓度(du)(du)小(xiao),幾(ji)何(he)尺寸精度(du)(du)高(gao),當(dang)毛(mao)管(guan)(guan)(guan)尺寸偏小(xiao)、芯(xin)棒同毛(mao)管(guan)(guan)(guan)間隙過(guo)小(xiao)時,毛(mao)管(guan)(guan)(guan)的(de)(de)(de)溫降快,軋制過(guo)程中(zhong)容易產(chan)生壁(bi)厚不均(jun)、拉凹、孔(kong)洞等(deng)缺(que)(que)陷(xian);其次,毛(mao)管(guan)(guan)(guan)的(de)(de)(de)內外表面要(yao)(yao)光滑(hua),不得有結疤、折疊(die)、劃傷、裂紋、凹凸不平等(deng)缺(que)(que)陷(xian);最后要(yao)(yao)有相應的(de)(de)(de)穿孔(kong)速度(du)(du)和軋制周期,以(yi)適應整個機(ji)組的(de)(de)(de)生產(chan)節奏,使毛(mao)管(guan)(guan)(guan)溫度(du)(du)比較(jiao)(jiao)均(jun)勻、終軋溫度(du)(du)能夠(gou)滿足軋管(guan)(guan)(guan)機(ji)的(de)(de)(de)工(gong)(gong)藝(yi)要(yao)(yao)求(qiu)。
2. 確保毛(mao)管(guan)質量的技術措施
為了滿足上述工藝(yi)(yi)要(yao)求,除了確(que)定正確(que)的(de)穿(chuan)孔(kong)工藝(yi)(yi)參數(包括管坯加熱溫度(du)、穿(chuan)孔(kong)溫度(du)、穿(chuan)孔(kong)速度(du)、軋輥轉(zhuan)速和喂(wei)入角的(de)大小)及調整參數(輥距、導(dao)板/導(dao)盤距、頂頭前伸量)外,穿(chuan)孔(kong)機組還應用了如下技(ji)術:
a. 穿孔機架:軋輥垂直布(bu)置,使(shi)得更換(huan)和(he)檢查導盤/導板(ban)的時(shi)間(jian)很短,可確保毛管外(wai)表面質(zhi)量;
b. 出(chu)口部分:頂(ding)(ding)頭(tou)(tou)(tou)/頂(ding)(ding)桿從(cong)毛(mao)(mao)管中(zhong)抽出(chu)后頂(ding)(ding)頭(tou)(tou)(tou)或(huo)(huo)頂(ding)(ding)頭(tou)(tou)(tou)/頂(ding)(ding)桿的冷卻(que)在線外(wai)進行。設置頂(ding)(ding)頭(tou)(tou)(tou)或(huo)(huo)頂(ding)(ding)頭(tou)(tou)(tou)/頂(ding)(ding)桿線外(wai)冷卻(que)循(xun)環(huan)系統,可縮短(duan)周(zhou)期時間,更容(rong)易檢查(cha)、更換頂(ding)(ding)頭(tou)(tou)(tou),另外(wai)如(ru)采用(yong)線外(wai)用(yong)回轉(zhuan)式(shi)冷卻(que)裝置進行頂(ding)(ding)桿(帶頂(ding)(ding)頭(tou)(tou)(tou))冷卻(que),還可確保(bao)頂(ding)(ding)桿的直(zhi)度較(jiao)好,為毛(mao)(mao)管的壁厚均勻提供了保(bao)證;頂(ding)(ding)頭(tou)(tou)(tou)的循(xun)環(huan)使用(yong),因冷卻(que)時間充分,使冷卻(que)效果(guo)得到保(bao)證,從(cong)而可以提高頂(ding)(ding)頭(tou)(tou)(tou)的使用(yong)壽命,確保(bao)毛(mao)(mao)管內表面的光滑;
c. 頂(ding)(ding)桿(gan)及毛管(guan)導向:有多組定心輥,第一組定心輥裝(zhuang)在機架內,使(shi)其盡量(liang)靠近穿(chuan)孔變形區(qu),以減(jian)小頂(ding)(ding)頭/頂(ding)(ding)桿(gan)的(de)懸臂長度、提高頂(ding)(ding)桿(gan)的(de)剛度,可更(geng)好地限制頂(ding)(ding)桿(gan)/頂(ding)(ding)頭及軋件在穿(chuan)孔過(guo)程中(zhong)的(de)徑向抖動,確保穿(chuan)出的(de)毛管(guan)壁厚均(jun)勻;
d. 采用頂(ding)桿預(yu)旋轉(zhuan)技術,頂(ding)頭能自(zi)動對正管坯的(de)中心,以提高毛(mao)管頭部的(de)壁厚精度,并(bing)可降低(di)二(er)次咬(yao)入時因(yin)頂(ding)頭/頂(ding)桿轉(zhuan)動慣(guan)量的(de)阻力(li)轉(zhuan)矩而(er)發生不咬(yao)入(前卡(ka))故障的(de)概(gai)率(lv)。
3. 特殊的工藝要求
為(wei)滿(man)足(zu)連軋(ya)管(guan)(guan)工(gong)藝的特殊性(xing),對于專供連續(xu)軋(ya)管(guan)(guan)機使(shi)(shi)用(yong)(yong)的毛(mao)管(guan)(guan),還有兩(liang)項重(zhong)(zhong)要的質量指標要求(qiu):一(yi)是(shi)(shi)毛(mao)管(guan)(guan)尾(wei)(wei)(wei)(wei)部(bu)(bu)(bu)(bu)(bu)的橢圓度要小(xiao),因為(wei)毛(mao)管(guan)(guan)尾(wei)(wei)(wei)(wei)部(bu)(bu)(bu)(bu)(bu)橢圓度過(guo)大將影響軋(ya)管(guan)(guan)前穿(chuan)芯(xin)棒(bang)(bang)(bang)的順利進行,輕者刮掉(diao)芯(xin)棒(bang)(bang)(bang)表面的潤滑劑,使(shi)(shi)軋(ya)制過(guo)程中(zhong)震動較大,降低(di)荒管(guan)(guan)的壁厚精(jing)度和芯(xin)棒(bang)(bang)(bang)的使(shi)(shi)用(yong)(yong)壽命并損傷(shang)設備,重(zhong)(zhong)者芯(xin)棒(bang)(bang)(bang)可能會頂(ding)彎(wan)毛(mao)管(guan)(guan),致使(shi)(shi)生產中(zhong)斷,這就要求(qiu)在調整時注意保證穿(chuan)孔過(guo)程即將結束時,毛(mao)管(guan)(guan)尾(wei)(wei)(wei)(wei)部(bu)(bu)(bu)(bu)(bu)的歸圓效果(guo);二是(shi)(shi)毛(mao)管(guan)(guan)尾(wei)(wei)(wei)(wei)部(bu)(bu)(bu)(bu)(bu)不(bu)得存在尾(wei)(wei)(wei)(wei)部(bu)(bu)(bu)(bu)(bu)鐮(lian)刀(非環狀連續(xu)體部(bu)(bu)(bu)(bu)(bu)分(fen)的俗(su)稱,見圖3-5)缺(que)陷,當毛(mao)管(guan)(guan)尾(wei)(wei)(wei)(wei)部(bu)(bu)(bu)(bu)(bu)存在尾(wei)(wei)(wei)(wei)部(bu)(bu)(bu)(bu)(bu)鐮(lian)刀缺(que)陷時,穿(chuan)芯(xin)棒(bang)(bang)(bang)過(guo)程中(zhong)容(rong)易將毛(mao)管(guan)(guan)尾(wei)(wei)(wei)(wei)部(bu)(bu)(bu)(bu)(bu)不(bu)連續(xu)的部(bu)(bu)(bu)(bu)(bu)分(fen)金(jin)屬(shu)碰掉(diao),一(yi)旦這些溫(wen)度較低(di)的金(jin)屬(shu)被帶到毛(mao)管(guan)(guan)中(zhong),軋(ya)制時將硌傷(shang)軋(ya)件(jian)而產生孔洞管(guan)(guan),若這些較硬的金(jin)屬(shu)掉(diao)在軋(ya)輥上(shang),將硌傷(shang)軋(ya)輥輥面而造(zao)成鋼(gang)管(guan)(guan)外表面缺(que)陷等(deng)嚴重(zhong)(zhong)的質量事故。
如果(guo)是向(xiang)(xiang)限動(dong)芯(xin)棒(bang)連續軋(ya)管(guan)(guan)(guan)(guan)機提供毛(mao)(mao)管(guan)(guan)(guan)(guan),還須向(xiang)(xiang)毛(mao)(mao)管(guan)(guan)(guan)(guan)內(nei)噴(pen)(pen)吹(chui)氮(dan)氣和硼(peng)(peng)砂(sha)(sha)(sha),以起(qi)到(dao)(dao)去(qu)除(chu)毛(mao)(mao)管(guan)(guan)(guan)(guan)內(nei)表(biao)面(mian)(mian)(mian)的(de)氧(yang)化(hua)(hua)鐵(tie)皮、減小芯(xin)棒(bang)與軋(ya)件(jian)間的(de)摩擦力、防止軋(ya)制過程(cheng)中抖動(dong)的(de)作用。其過程(cheng)為:抽出(chu)頂桿后的(de)毛(mao)(mao)管(guan)(guan)(guan)(guan),送到(dao)(dao)吹(chui)硼(peng)(peng)砂(sha)(sha)(sha)站,由一特制的(de)噴(pen)(pen)嘴向(xiang)(xiang)毛(mao)(mao)管(guan)(guan)(guan)(guan)內(nei)部噴(pen)(pen)入硼(peng)(peng)砂(sha)(sha)(sha)和氮(dan)氣,吹(chui)掉毛(mao)(mao)管(guan)(guan)(guan)(guan)內(nei)部的(de)氧(yang)化(hua)(hua)鐵(tie)皮,清除(chu)原來的(de)氧(yang)化(hua)(hua)物(wu)(硼(peng)(peng)砂(sha)(sha)(sha)使管(guan)(guan)(guan)(guan)內(nei)壁的(de)氧(yang)化(hua)(hua)層(ceng)脫氧(yang),高溫(wen)下的(de)硼(peng)(peng)砂(sha)(sha)(sha)呈熔(rong)融(rong)態,均勻地附(fu)著在毛(mao)(mao)管(guan)(guan)(guan)(guan)內(nei)表(biao)面(mian)(mian)(mian)上(shang)可起(qi)到(dao)(dao)潤滑劑的(de)作用,氮(dan)氣能(neng)保持毛(mao)(mao)管(guan)(guan)(guan)(guan)內(nei)表(biao)面(mian)(mian)(mian)不再(zai)被氧(yang)化(hua)(hua));另外,硼(peng)(peng)砂(sha)(sha)(sha)在高溫(wen)狀態下生(sheng)(sheng)成霧狀氣體,充滿管(guan)(guan)(guan)(guan)內(nei),以防止在隨后的(de)運(yun)動(dong)中空(kong)氣進入,減少內(nei)表(biao)面(mian)(mian)(mian)產生(sheng)(sheng)二(er)次氧(yang)化(hua)(hua)的(de)可能(neng)。這就要求軋(ya)管(guan)(guan)(guan)(guan)前盡量避免毛(mao)(mao)管(guan)(guan)(guan)(guan)的(de)軸向(xiang)(xiang)移(yi)動(dong),以防止毛(mao)(mao)管(guan)(guan)(guan)(guan)內(nei)表(biao)面(mian)(mian)(mian)產生(sheng)(sheng)二(er)次氧(yang)化(hua)(hua),從而確保軋(ya)制過程(cheng)的(de)穩定和軋(ya)出(chu)荒(huang)管(guan)(guan)(guan)(guan)的(de)質量。
限動(dong)芯棒連續(xu)軋管機(ji)組(zu)是(shi)否(fou)能正(zheng)常運轉(zhuan),是(shi)否(fou)能生產出高質(zhi)量(liang)的(de)不銹鋼管,與(yu)毛(mao)管的(de)各項質(zhi)量(liang)指標(biao)(包括溫度的(de)均(jun)勻性(xing)、外徑(jing)/壁厚幾何尺寸(cun)的(de)精度、內(nei)外表面(mian)的(de)光(guang)滑程(cheng)度等)有很大(da)關(guan)系(xi)特別是(shi)與(yu)毛(mao)管尾部(bu)的(de)質(zhi)量(liang)狀況(內(nei)徑(jing)尺寸(cun)偏差和是(shi)否(fou)存在尾部(bu)鐮刀)以及(ji)為清除毛(mao)管內(nei)表面(mian)氧化物、防止毛(mao)管內(nei)表面(mian)二次氧化所采(cai)取的(de)上述工藝措施的(de)效果是(shi)密切相關(guan)的(de)。