穿孔是不銹鋼管生產的重要工序之一,對不銹鋼管的管坯成本、品種規格及成品質量有很大影響。根據穿孔機的結構和穿孔過程變形特點的不同,穿孔機可分為兩大類:一類為斜軋穿孔機,又根據軋輥形狀及導衛裝置的不同而演變出多種類型,如曼乃斯曼穿孔機、狄塞爾穿孔機等;另一類是壓力擠孔機和推軋穿孔機(PPM穿孔機)。目前應用最廣的是二輥斜軋穿孔機。
一、斜軋穿孔
自(zi)1885年發明二輥(gun)斜(xie)軋穿孔(kong)(kong)機(ji)以來,斜(xie)軋穿孔(kong)(kong)至(zhi)今仍(reng)是最(zui)廣泛應用的穿孔(kong)(kong)設(she)備。主要斜(xie)軋穿孔(kong)(kong)機(ji)的類(lei)型(xing)有:桶形(xing)輥(gun)穿孔(kong)(kong)機(ji)、狄塞(sai)爾穿孔(kong)(kong)機(ji)、錐形(xing)輥(gun)穿孔(kong)(kong)機(ji)及三輥(gun)穿孔(kong)(kong)機(ji)。
1. 桶(tong)形輥穿孔機
二輥(gun)斜(xie)(xie)軋(ya)(ya)(ya)(ya)(ya)穿(chuan)(chuan)孔(kong)(kong)機由德(de)國的(de)(de)曼(man)乃斯曼(man)(R.&M.Mannesmann)兄弟發明,經瑞士工(gong)程(cheng)師斯蒂弗爾(R.C Stiefeil)加(jia)以(yi)完善。它的(de)(de)工(gong)作運動情況如圖3-1所(suo)示(shi),左(zuo)右兩個(ge)(ge)軋(ya)(ya)(ya)(ya)(ya)輥(gun)同向旋轉,上下垂直布(bu)(bu)置(zhi)的(de)(de)兩個(ge)(ge)導(dao)板固定(ding)不動,中間一個(ge)(ge)隨(sui)動頂頭,軋(ya)(ya)(ya)(ya)(ya)輥(gun)軸線(xian)和(he)軋(ya)(ya)(ya)(ya)(ya)制(zhi)線(xian)相(xiang)交(jiao)成(cheng)一個(ge)(ge)傾斜(xie)(xie)角。軋(ya)(ya)(ya)(ya)(ya)輥(gun)左(zuo)右布(bu)(bu)置(zhi),導(dao)板上下布(bu)(bu)置(zhi)的(de)(de)為(wei)臥式穿(chuan)(chuan)孔(kong)(kong)機,相(xiang)反為(wei)立式穿(chuan)(chuan)孔(kong)(kong)機。二輥(gun)斜(xie)(xie)軋(ya)(ya)(ya)(ya)(ya)穿(chuan)(chuan)孔(kong)(kong)方法的(de)(de)優點是對(dui)心(xin)性(xing)好,毛管(guan)的(de)(de)壁厚較均勻;一次延伸系數(shu)較大,一般在(zai)(zai)1.25~4.5之間,可以(yi)直接從(cong)實(shi)心(xin)圓(yuan)坯穿(chuan)(chuan)制(zhi)成(cheng)較薄的(de)(de)毛管(guan)。主(zhu)要(yao)(yao)缺點是這種(zhong)加(jia)工(gong)方法變形復(fu)雜,容易在(zai)(zai)毛管(guan)內外表面產生(sheng)和(he)擴大缺陷,所(suo)以(yi)對(dui)管(guan)坯質(zhi)(zhi)量要(yao)(yao)求(qiu)較高,一般皆采用鍛、軋(ya)(ya)(ya)(ya)(ya)坯。由于對(dui)鋼(gang)(gang)(gang)管(guan)表面質(zhi)(zhi)量要(yao)(yao)求(qiu)的(de)(de)不斷(duan)提高,合金鋼(gang)(gang)(gang)比重(zhong)的(de)(de)不斷(duan)增長,尤其是連鑄圓(yuan)坯的(de)(de)推(tui)廣使(shi)用,現在(zai)(zai)這種(zhong)喂(wei)入角小(xiao)于13°的(de)(de)二輥(gun)斜(xie)(xie)軋(ya)(ya)(ya)(ya)(ya)機,已不能滿足不銹鋼(gang)(gang)(gang)管(guan)生(sheng)產中對(dui)生(sheng)產率和(he)鋼(gang)(gang)(gang)管(guan)質(zhi)(zhi)量的(de)(de)要(yao)(yao)求(qiu),因(yin)而新結構的(de)(de)斜(xie)(xie)軋(ya)(ya)(ya)(ya)(ya)穿(chuan)(chuan)孔(kong)(kong)機相(xiang)繼出現。

2. 狄(di)塞爾穿孔機
狄塞爾穿(chuan)孔機是主動旋轉導盤二輥桶形輥斜軋穿孔機,如圖3-2所示,1972年開始見于聯邦德國,是在二輥桶形輥穿孔機基礎上演變而來的。軋輥上下布置,每個軋輥由單獨的主電機通過萬向連接軸直接驅動;左右兩側的導板被兩主動旋轉導盤所替代,因導盤是傳動的,導盤旋轉的切線速度在變形區壓縮帶比軋輥切線速度在軋制軸線上的分量大20%~25%,給軋件施加一個軸向送進力,以減少軋件的軸向阻力。孔喉橢圓度可調近1.0,這樣使最大延伸系數達到5.0,軸向金屬滑動系數增加,毛管內外表面質量大為改善,從而提高了生產率,降低了單位能耗。狄塞爾穿孔機出口速度達1.2m/s,導盤磨損小,使用壽命長,不必經常更換,有利于作業率的提高。

圍繞提高(gao)穿孔(kong)效率和穿孔(kong)毛管(guan)精度(du),進行了一系列的(de)技術改進。如頂桿采用線外循環冷(leng)卻(que),在機(ji)架(jia)出(chu)口,向一側(ce)循環運(yun)送冷(leng)卻(que),冷(leng)卻(que)后送回穿孔(kong)軋(ya)制線,由于是線外脫出(chu)穿孔(kong)毛管(guan)送往下(xia)道工序,避免(mian)了頂桿小車的(de)往復運(yun)動,縮短(duan)穿孔(kong)周(zhou)期,提高(gao)了效率。如機(ji)后采用多組(zu)定心抱輥,增(zeng)加頂桿的(de)穩定性,提高(gao)壁厚精度(du)。
3. 錐形(xing)輥穿孔機
20世紀80年代又(you)在(zai)(zai)狄(di)塞爾穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)(ji)結構特點的(de)(de)(de)(de)(de)(de)(de)基礎上(shang),出(chu)現(xian)了(le)主動旋(xuan)轉導(dao)盤、大(da)喂入角(jiao)的(de)(de)(de)(de)(de)(de)(de)錐(zhui)(zhui)形(xing)輥兩(liang)輥斜軋(ya)(ya)穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)(ji),如圖3-3所示。它與(yu)狄(di)塞爾穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)(ji)最大(da)的(de)(de)(de)(de)(de)(de)(de)不同是(shi)軋(ya)(ya)輥的(de)(de)(de)(de)(de)(de)(de)形(xing)狀由桶形(xing)改(gai)為錐(zhui)(zhui)形(xing),這種(zhong)(zhong)輥形(xing)對斜軋(ya)(ya)穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)(ji)的(de)(de)(de)(de)(de)(de)(de)適應性來說,優于(yu)(yu)桶形(xing)輥。因(yin)(yin)為在(zai)(zai)這種(zhong)(zhong)穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)(ji)上(shang),錐(zhui)(zhui)形(xing)輥的(de)(de)(de)(de)(de)(de)(de)直徑沿穿(chuan)(chuan)孔(kong)(kong)(kong)變形(xing)區是(shi)逐漸增加的(de)(de)(de)(de)(de)(de)(de),因(yin)(yin)此,在(zai)(zai)很(hen)大(da)程度(du)上(shang)減(jian)少管(guan)(guan)(guan)坯(pi)變形(xing)過程中的(de)(de)(de)(de)(de)(de)(de)切向剪切應力(li),抑制(zhi)旋(xuan)轉橫鍛效(xiao)應,改(gai)善了(le)毛管(guan)(guan)(guan)內外(wai)表面(mian)質量,使得許(xu)多(duo)難穿(chuan)(chuan)的(de)(de)(de)(de)(de)(de)(de)高(gao)合(he)金鋼管(guan)(guan)(guan)坯(pi)都(dou)可(ke)(ke)(ke)以在(zai)(zai)這種(zhong)(zhong)軋(ya)(ya)機(ji)(ji)上(shang)順利軋(ya)(ya)制(zhi)。錐(zhui)(zhui)形(xing)輥穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)(ji)穿(chuan)(chuan)孔(kong)(kong)(kong)效(xiao)率(lv)高(gao),有(you)(you)報道稱(cheng)最大(da)出(chu)口(kou)速度(du)可(ke)(ke)(ke)達1.5m/s,有(you)(you)利于(yu)(yu)高(gao)生產(chan)(chan)率(lv)機(ji)(ji)組選用;軋(ya)(ya)輥軸線與(yu)軋(ya)(ya)制(zhi)線間除了(le)有(you)(you)10°左(zuo)右的(de)(de)(de)(de)(de)(de)(de)喂入角(jiao)α外(wai),還有(you)(you)一個15°左(zuo)右的(de)(de)(de)(de)(de)(de)(de)輾軋(ya)(ya)角(jiao)γ,這樣可(ke)(ke)(ke)使該類型穿(chuan)(chuan)孔(kong)(kong)(kong)軸向滑動系(xi)數達到(dao)(dao)了(le)0.9,最大(da)延伸(shen)系(xi)數可(ke)(ke)(ke)達6.0,在(zai)(zai)變形(xing)量的(de)(de)(de)(de)(de)(de)(de)分(fen)配上(shang),可(ke)(ke)(ke)承擔較大(da)變形(xing),從(cong)而(er)減(jian)少了(le)軋(ya)(ya)管(guan)(guan)(guan)機(ji)(ji)的(de)(de)(de)(de)(de)(de)(de)變形(xing);穿(chuan)(chuan)孔(kong)(kong)(kong)擴徑量達到(dao)(dao)30%~40%,這就不僅可(ke)(ke)(ke)提(ti)供薄壁(bi)毛管(guan)(guan)(guan),還可(ke)(ke)(ke)以減(jian)少管(guan)(guan)(guan)坯(pi)規格(ge)范圍,簡化生產(chan)(chan)管(guan)(guan)(guan)理。錐(zhui)(zhui)形(xing)輥穿(chuan)(chuan)孔(kong)(kong)(kong)機(ji)(ji)既有(you)(you)配備導(dao)盤的(de)(de)(de)(de)(de)(de)(de),也(ye)有(you)(you)配備導(dao)板的(de)(de)(de)(de)(de)(de)(de),目前(qian)已(yi)建(jian)、在(zai)(zai)建(jian)新的(de)(de)(de)(de)(de)(de)(de)軋(ya)(ya)管(guan)(guan)(guan)機(ji)(ji)組上(shang)兩(liang)種(zhong)(zhong)配置均(jun)有(you)(you)使用。

狄塞(sai)爾穿(chuan)孔(kong)(kong)(kong)機(ji)和錐形輥穿(chuan)孔(kong)(kong)(kong)機(ji)都是當代廣為(wei)采用的新型穿(chuan)孔(kong)(kong)(kong)機(ji),穿(chuan)孔(kong)(kong)(kong)效率(lv)高及(ji)產(chan)品精(jing)度高,適(shi)于連鑄坯穿(chuan)孔(kong)(kong)(kong)。其中錐形輥穿(chuan)孔(kong)(kong)(kong)機(ji)具(ju)有更大的發展前途(tu)。
二、壓力穿孔(kong)
不銹(xiu)鋼管坯壓力穿孔常在立式水壓機或液壓機(穿孔機)上進行,圖3-4為壓力穿孔(也稱壓力沖孔)操作過程示意圖。壓力穿孔于1891年問世,它是將方形或多邊形鋼錠放在擠壓缸中,擠成中空杯體,延伸系數為1.0~1.1,穿孔比(空心坯長度與內徑比)不大于7~10。

與二輥斜軋相比(bi),這種加(jia)工方(fang)法的坯料(liao)中(zhong)心(xin)(xin)(xin)處于不(bu)等(deng)軸全向壓應力狀態(tai),外(wai)表(biao)面(mian)承(cheng)受著較(jiao)大的徑向壓力,因(yin)內、外(wai)表(biao)面(mian)在(zai)加(jia)工過程中(zhong)不(bu)會(hui)產(chan)生缺陷,對來(lai)料(liao)沒有(you)苛刻要(yao)(yao)求(qiu),可用于鋼錠(ding)、連鑄方(fang)坯和低塑性材料(liao)的穿孔。此法加(jia)工主(zhu)(zhu)要(yao)(yao)是中(zhong)心(xin)(xin)(xin)變形,特別有(you)利(li)于鋼錠(ding)中(zhong)心(xin)(xin)(xin)的粗大疏松組織致(zhi)密化,雖然最大延(yan)伸系數(shu)只有(you)1.1,但中(zhong)心(xin)(xin)(xin)部分(fen)的變形效(xiao)果(guo)相當于外(wai)部加(jia)工效(xiao)果(guo)的5倍。主(zhu)(zhu)要(yao)(yao)缺點是生產(chan)率低,成材率低,偏心(xin)(xin)(xin)率較(jiao)大。
三、對穿孔(kong)毛管的質量要(yao)求
1. 對穿(chuan)孔工藝要求
不(bu)銹鋼(gang)管(guan)(guan)(guan)坯穿(chuan)孔是熱軋無縫鋼(gang)管(guan)(guan)(guan)生產中最(zui)重(zhong)要的(de)變形工(gong)(gong)序之(zhi)一(yi),它將實心(xin)的(de)管(guan)(guan)(guan)坯變為(wei)(wei)空心(xin)坯,穿(chuan)孔后(hou)(hou)的(de)空心(xin)坯通常被稱作毛(mao)(mao)(mao)(mao)(mao)管(guan)(guan)(guan)。我們(men)可以(yi)視穿(chuan)孔工(gong)(gong)序為(wei)(wei)定型工(gong)(gong)序,即將軋件的(de)橫(heng)截面定為(wei)(wei)圓(yuan)環狀的(de)工(gong)(gong)序。穿(chuan)孔后(hou)(hou)毛(mao)(mao)(mao)(mao)(mao)管(guan)(guan)(guan)質(zhi)量(liang)的(de)好壞直接關系到下(xia)道工(gong)(gong)序的(de)工(gong)(gong)藝是否(fou)能正常執行以(yi)及最(zui)終產品(pin)質(zhi)量(liang)的(de)高(gao)低。為(wei)(wei)此對穿(chuan)孔工(gong)(gong)藝提出如下(xia)幾(ji)(ji)點(dian)要求:首先要保證穿(chuan)制的(de)毛(mao)(mao)(mao)(mao)(mao)管(guan)(guan)(guan)壁(bi)厚均(jun)勻(yun),螺旋線(xian)較淺(qian)、橢圓(yuan)度(du)(du)小,幾(ji)(ji)何(he)尺寸精度(du)(du)高(gao),當毛(mao)(mao)(mao)(mao)(mao)管(guan)(guan)(guan)尺寸偏小、芯棒同毛(mao)(mao)(mao)(mao)(mao)管(guan)(guan)(guan)間隙過小時,毛(mao)(mao)(mao)(mao)(mao)管(guan)(guan)(guan)的(de)溫(wen)降快(kuai),軋制過程中容易產生壁(bi)厚不(bu)均(jun)、拉凹(ao)、孔洞等(deng)缺(que)陷;其次,毛(mao)(mao)(mao)(mao)(mao)管(guan)(guan)(guan)的(de)內外(wai)表面要光(guang)滑(hua),不(bu)得(de)有結(jie)疤(ba)、折(zhe)疊(die)、劃傷、裂紋、凹(ao)凸不(bu)平等(deng)缺(que)陷;最(zui)后(hou)(hou)要有相應(ying)的(de)穿(chuan)孔速度(du)(du)和軋制周(zhou)期,以(yi)適(shi)應(ying)整個機組的(de)生產節(jie)奏,使毛(mao)(mao)(mao)(mao)(mao)管(guan)(guan)(guan)溫(wen)度(du)(du)比(bi)較均(jun)勻(yun)、終軋溫(wen)度(du)(du)能夠滿足軋管(guan)(guan)(guan)機的(de)工(gong)(gong)藝要求。
2. 確保毛(mao)管質量(liang)的技(ji)術措施
為了(le)滿足上述工(gong)藝要求,除了(le)確定正(zheng)確的穿(chuan)孔(kong)工(gong)藝參(can)數(shu)(包括(kuo)管坯加熱溫(wen)度(du)、穿(chuan)孔(kong)溫(wen)度(du)、穿(chuan)孔(kong)速(su)(su)度(du)、軋輥(gun)轉速(su)(su)和喂入角的大小)及(ji)調整參(can)數(shu)(輥(gun)距(ju)、導(dao)(dao)板(ban)/導(dao)(dao)盤(pan)距(ju)、頂頭前(qian)伸量(liang))外,穿(chuan)孔(kong)機組(zu)還(huan)應用了(le)如(ru)下(xia)技(ji)術:
a. 穿孔機架:軋輥垂(chui)直布置(zhi),使得(de)更(geng)換和檢(jian)查導盤(pan)/導板(ban)的時間很短(duan),可確保毛管(guan)外表(biao)面質量;
b. 出口部分:頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)/頂(ding)(ding)(ding)(ding)桿從毛管(guan)中抽出后頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)或頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)/頂(ding)(ding)(ding)(ding)桿的(de)冷(leng)卻(que)在線外進(jin)行。設(she)置頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)或頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)/頂(ding)(ding)(ding)(ding)桿線外冷(leng)卻(que)循環系統,可(ke)縮短周期時間,更(geng)容易檢查、更(geng)換頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou),另外如采(cai)用(yong)線外用(yong)回轉式(shi)冷(leng)卻(que)裝置進(jin)行頂(ding)(ding)(ding)(ding)桿(帶頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou))冷(leng)卻(que),還可(ke)確(que)保頂(ding)(ding)(ding)(ding)桿的(de)直度(du)較好(hao),為(wei)毛管(guan)的(de)壁厚均勻提供了保證;頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)的(de)循環使用(yong),因冷(leng)卻(que)時間充分,使冷(leng)卻(que)效果得(de)到保證,從而可(ke)以提高頂(ding)(ding)(ding)(ding)頭(tou)(tou)(tou)的(de)使用(yong)壽命,確(que)保毛管(guan)內表面的(de)光滑;
c. 頂(ding)(ding)(ding)桿(gan)(gan)及(ji)毛(mao)管導向(xiang):有多組(zu)定(ding)心輥(gun),第一組(zu)定(ding)心輥(gun)裝在(zai)(zai)機架內(nei),使其盡量(liang)靠近穿孔變形區,以減(jian)小頂(ding)(ding)(ding)頭/頂(ding)(ding)(ding)桿(gan)(gan)的(de)懸(xuan)臂長度、提高頂(ding)(ding)(ding)桿(gan)(gan)的(de)剛度,可更好地限制頂(ding)(ding)(ding)桿(gan)(gan)/頂(ding)(ding)(ding)頭及(ji)軋件在(zai)(zai)穿孔過程(cheng)中的(de)徑向(xiang)抖動,確保(bao)穿出的(de)毛(mao)管壁厚均勻;
d. 采用頂(ding)桿(gan)預(yu)旋轉(zhuan)技術(shu),頂(ding)頭能自動對正管坯的(de)(de)中心,以(yi)提(ti)高毛管頭部的(de)(de)壁厚精度,并可(ke)降低二次咬入時因(yin)頂(ding)頭/頂(ding)桿(gan)轉(zhuan)動慣量的(de)(de)阻(zu)力轉(zhuan)矩而發生不咬入(前卡)故障的(de)(de)概(gai)率。
3. 特殊(shu)的工藝要求
為(wei)滿足連軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)工(gong)藝的(de)(de)特殊性,對于專(zhuan)供連續軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)機(ji)使用的(de)(de)毛(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan),還有兩項重要的(de)(de)質量指標要求:一(yi)是(shi)毛(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)尾(wei)(wei)部(bu)的(de)(de)橢圓度要小,因為(wei)毛(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)尾(wei)(wei)部(bu)橢圓度過大將(jiang)(jiang)影(ying)響軋(ya)(ya)管(guan)(guan)(guan)(guan)(guan)前穿芯(xin)(xin)棒(bang)(bang)的(de)(de)順利進行,輕(qing)者刮掉芯(xin)(xin)棒(bang)(bang)表(biao)面的(de)(de)潤(run)滑劑,使軋(ya)(ya)制過程(cheng)(cheng)中(zhong)震動較(jiao)大,降低(di)荒管(guan)(guan)(guan)(guan)(guan)的(de)(de)壁(bi)厚精度和芯(xin)(xin)棒(bang)(bang)的(de)(de)使用壽命并損傷設備,重者芯(xin)(xin)棒(bang)(bang)可能會頂彎(wan)毛(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan),致使生產中(zhong)斷,這(zhe)就(jiu)要求在調整時注(zhu)意保證穿孔(kong)過程(cheng)(cheng)即(ji)將(jiang)(jiang)結(jie)束時,毛(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)尾(wei)(wei)部(bu)的(de)(de)歸圓效果;二(er)是(shi)毛(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)尾(wei)(wei)部(bu)不(bu)得存(cun)在尾(wei)(wei)部(bu)鐮(lian)刀(非(fei)環(huan)狀(zhuang)連續體部(bu)分的(de)(de)俗稱,見圖3-5)缺陷(xian),當毛(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)尾(wei)(wei)部(bu)存(cun)在尾(wei)(wei)部(bu)鐮(lian)刀缺陷(xian)時,穿芯(xin)(xin)棒(bang)(bang)過程(cheng)(cheng)中(zhong)容易將(jiang)(jiang)毛(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)尾(wei)(wei)部(bu)不(bu)連續的(de)(de)部(bu)分金屬碰掉,一(yi)旦這(zhe)些(xie)溫度較(jiao)低(di)的(de)(de)金屬被帶(dai)到毛(mao)(mao)(mao)管(guan)(guan)(guan)(guan)(guan)中(zhong),軋(ya)(ya)制時將(jiang)(jiang)硌傷軋(ya)(ya)件而產生孔(kong)洞管(guan)(guan)(guan)(guan)(guan),若(ruo)這(zhe)些(xie)較(jiao)硬的(de)(de)金屬掉在軋(ya)(ya)輥上,將(jiang)(jiang)硌傷軋(ya)(ya)輥輥面而造成(cheng)鋼(gang)管(guan)(guan)(guan)(guan)(guan)外(wai)表(biao)面缺陷(xian)等嚴重的(de)(de)質量事(shi)故。

如果是向限(xian)動(dong)芯棒連續軋(ya)(ya)管(guan)(guan)(guan)(guan)機提(ti)供毛管(guan)(guan)(guan)(guan),還須向毛管(guan)(guan)(guan)(guan)內(nei)噴吹(chui)氮氣(qi)和(he)硼(peng)(peng)砂,以(yi)起到去除(chu)毛管(guan)(guan)(guan)(guan)內(nei)表(biao)面的(de)(de)(de)(de)氧(yang)化(hua)(hua)(hua)鐵皮、減小芯棒與軋(ya)(ya)件間(jian)的(de)(de)(de)(de)摩擦力(li)、防(fang)止(zhi)(zhi)軋(ya)(ya)制過程中抖動(dong)的(de)(de)(de)(de)作用(yong)。其過程為:抽出頂桿(gan)后的(de)(de)(de)(de)毛管(guan)(guan)(guan)(guan),送到吹(chui)硼(peng)(peng)砂站,由一特制的(de)(de)(de)(de)噴嘴(zui)向毛管(guan)(guan)(guan)(guan)內(nei)部(bu)噴入硼(peng)(peng)砂和(he)氮氣(qi),吹(chui)掉毛管(guan)(guan)(guan)(guan)內(nei)部(bu)的(de)(de)(de)(de)氧(yang)化(hua)(hua)(hua)鐵皮,清除(chu)原(yuan)來的(de)(de)(de)(de)氧(yang)化(hua)(hua)(hua)物(硼(peng)(peng)砂使管(guan)(guan)(guan)(guan)內(nei)壁的(de)(de)(de)(de)氧(yang)化(hua)(hua)(hua)層脫氧(yang),高溫(wen)下的(de)(de)(de)(de)硼(peng)(peng)砂呈熔融態,均勻地附著在(zai)毛管(guan)(guan)(guan)(guan)內(nei)表(biao)面上可起到潤滑(hua)劑的(de)(de)(de)(de)作用(yong),氮氣(qi)能(neng)保(bao)持毛管(guan)(guan)(guan)(guan)內(nei)表(biao)面不再(zai)被氧(yang)化(hua)(hua)(hua));另外,硼(peng)(peng)砂在(zai)高溫(wen)狀(zhuang)態下生(sheng)成(cheng)霧狀(zhuang)氣(qi)體,充滿管(guan)(guan)(guan)(guan)內(nei),以(yi)防(fang)止(zhi)(zhi)在(zai)隨后的(de)(de)(de)(de)運動(dong)中空(kong)氣(qi)進入,減少內(nei)表(biao)面產生(sheng)二次氧(yang)化(hua)(hua)(hua)的(de)(de)(de)(de)可能(neng)。這就要求軋(ya)(ya)管(guan)(guan)(guan)(guan)前盡量避免毛管(guan)(guan)(guan)(guan)的(de)(de)(de)(de)軸向移動(dong),以(yi)防(fang)止(zhi)(zhi)毛管(guan)(guan)(guan)(guan)內(nei)表(biao)面產生(sheng)二次氧(yang)化(hua)(hua)(hua),從而(er)確(que)保(bao)軋(ya)(ya)制過程的(de)(de)(de)(de)穩定和(he)軋(ya)(ya)出荒(huang)管(guan)(guan)(guan)(guan)的(de)(de)(de)(de)質量。
限動(dong)芯棒連續軋(ya)管(guan)(guan)機組是否(fou)能正常運(yun)轉,是否(fou)能生產出高質量(liang)的不銹鋼管(guan)(guan),與毛(mao)管(guan)(guan)的各(ge)項質量(liang)指標(biao)(包括溫度(du)的均勻性、外徑/壁厚幾何尺寸(cun)的精度(du)、內(nei)外表面(mian)的光滑程度(du)等)有很大關(guan)系特別是與毛(mao)管(guan)(guan)尾部的質量(liang)狀(zhuang)況(內(nei)徑尺寸(cun)偏差和是否(fou)存在尾部鐮刀(dao))以及(ji)為(wei)清除毛(mao)管(guan)(guan)內(nei)表面(mian)氧(yang)化物(wu)、防止(zhi)毛(mao)管(guan)(guan)內(nei)表面(mian)二次氧(yang)化所采(cai)取(qu)的上述工(gong)藝(yi)措施的效果是密切相關(guan)的。

