穿孔是不銹鋼管生產的重要工序之一,對不銹鋼管的管坯成本、品種規格及成品質量有很大影響。根據穿孔機的結構和穿孔過程變形特點的不同,穿孔機可分為兩大類:一類為斜軋穿孔機,又根據軋輥形狀及導衛裝置的不同而演變出多種類型,如曼乃斯曼穿孔機、狄塞爾穿孔機等;另一類是壓力擠孔機和推軋穿孔機(PPM穿孔機)。目前應用最廣的是二輥斜軋穿孔機。


一、斜軋穿孔


  自(zi)1885年發明(ming)二輥(gun)(gun)斜軋穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)機(ji)以來,斜軋穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)至(zhi)今(jin)仍(reng)是最(zui)廣(guang)泛應用(yong)的(de)穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)設(she)備。主要斜軋穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)機(ji)的(de)類型有:桶形輥(gun)(gun)穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)機(ji)、狄塞(sai)爾穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)機(ji)、錐形輥(gun)(gun)穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)機(ji)及(ji)三輥(gun)(gun)穿(chuan)(chuan)(chuan)孔(kong)(kong)(kong)(kong)機(ji)。


1. 桶形輥穿(chuan)孔機(ji)


   二輥斜軋(ya)穿(chuan)孔機由(you)德國的曼(man)(man)乃斯曼(man)(man)(R.&M.Mannesmann)兄(xiong)弟發明,經瑞士工(gong)(gong)程師斯蒂(di)弗(fu)爾(R.C Stiefeil)加(jia)以完善。它的工(gong)(gong)作運動(dong)(dong)情況如圖(tu)3-1所示(shi),左右兩個軋(ya)輥同向旋轉,上下垂直布置的兩個導板(ban)固定不(bu)動(dong)(dong),中間一(yi)(yi)個隨(sui)動(dong)(dong)頂(ding)頭,軋(ya)輥軸線和(he)軋(ya)制(zhi)線相(xiang)交成一(yi)(yi)個傾斜角。軋(ya)輥左右布置,導板(ban)上下布置的為臥式(shi)穿(chuan)孔機,相(xiang)反為立式(shi)穿(chuan)孔機。二輥斜軋(ya)穿(chuan)孔方法的優(you)點是對(dui)心性好(hao),毛(mao)(mao)管(guan)的壁(bi)厚較均勻;一(yi)(yi)次延伸系數(shu)較大,一(yi)(yi)般(ban)(ban)在1.25~4.5之間,可以直接從實心圓(yuan)坯(pi)穿(chuan)制(zhi)成較薄(bo)的毛(mao)(mao)管(guan)。主要(yao)缺點是這(zhe)種(zhong)加(jia)工(gong)(gong)方法變形復雜(za),容易在毛(mao)(mao)管(guan)內外表面產生(sheng)和(he)擴大缺陷,所以對(dui)管(guan)坯(pi)質(zhi)量(liang)要(yao)求(qiu)較高,一(yi)(yi)般(ban)(ban)皆(jie)采用鍛(duan)、軋(ya)坯(pi)。由(you)于(yu)對(dui)鋼管(guan)表面質(zhi)量(liang)要(yao)求(qiu)的不(bu)斷提高,合(he)金(jin)鋼比重的不(bu)斷增長(chang),尤其是連鑄圓(yuan)坯(pi)的推廣使用,現在這(zhe)種(zhong)喂入角小(xiao)于(yu)13°的二輥斜軋(ya)機,已不(bu)能滿足不(bu)銹鋼管(guan)生(sheng)產中對(dui)生(sheng)產率(lv)和(he)鋼管(guan)質(zhi)量(liang)的要(yao)求(qiu),因而新結構(gou)的斜軋(ya)穿(chuan)孔機相(xiang)繼出現。


圖 1.jpg


 2. 狄塞爾(er)穿(chuan)孔機


  狄塞(sai)爾穿孔機是主動旋轉導盤二輥桶形輥斜軋穿孔機,如圖3-2所示,1972年開始見于聯邦德國,是在二輥桶形輥穿孔機基礎上演變而來的。軋輥上下布置,每個軋輥由單獨的主電機通過萬向連接軸直接驅動;左右兩側的導板被兩主動旋轉導盤所替代,因導盤是傳動的,導盤旋轉的切線速度在變形區壓縮帶比軋輥切線速度在軋制軸線上的分量大20%~25%,給軋件施加一個軸向送進力,以減少軋件的軸向阻力。孔喉橢圓度可調近1.0,這樣使最大延伸系數達到5.0,軸向金屬滑動系數增加,毛管內外表面質量大為改善,從而提高了生產率,降低了單位能耗。狄塞爾穿孔機出口速度達1.2m/s,導盤磨損小,使用壽命長,不必經常更換,有利于作業率的提高。


圖 2.jpg


  圍(wei)繞提(ti)高穿孔(kong)(kong)效率和穿孔(kong)(kong)毛管精(jing)度,進行了一系列的技術改進。如頂(ding)桿(gan)采用(yong)線(xian)外循環冷卻,在機(ji)(ji)架出口,向一側循環運送冷卻,冷卻后(hou)送回穿孔(kong)(kong)軋制線(xian),由于是(shi)線(xian)外脫(tuo)出穿孔(kong)(kong)毛管送往下道工序,避免了頂(ding)桿(gan)小車的往復運動,縮短穿孔(kong)(kong)周期,提(ti)高了效率。如機(ji)(ji)后(hou)采用(yong)多組定(ding)心抱輥,增加(jia)頂(ding)桿(gan)的穩定(ding)性,提(ti)高壁厚精(jing)度。


3. 錐形輥穿孔(kong)機


  20世紀80年(nian)代又(you)在狄塞(sai)(sai)爾穿(chuan)(chuan)(chuan)孔機(ji)(ji)(ji)結構(gou)特點的(de)(de)(de)(de)基礎上,出現了(le)(le)主動(dong)旋(xuan)(xuan)轉(zhuan)導盤、大(da)(da)喂入(ru)角(jiao)的(de)(de)(de)(de)錐(zhui)形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)兩輥(gun)(gun)斜(xie)軋(ya)(ya)穿(chuan)(chuan)(chuan)孔機(ji)(ji)(ji),如圖3-3所(suo)示。它(ta)與狄塞(sai)(sai)爾穿(chuan)(chuan)(chuan)孔機(ji)(ji)(ji)最(zui)大(da)(da)的(de)(de)(de)(de)不(bu)同(tong)是(shi)軋(ya)(ya)輥(gun)(gun)的(de)(de)(de)(de)形(xing)(xing)(xing)(xing)(xing)狀由桶(tong)形(xing)(xing)(xing)(xing)(xing)改為錐(zhui)形(xing)(xing)(xing)(xing)(xing),這(zhe)種輥(gun)(gun)形(xing)(xing)(xing)(xing)(xing)對斜(xie)軋(ya)(ya)穿(chuan)(chuan)(chuan)孔機(ji)(ji)(ji)的(de)(de)(de)(de)適應(ying)性來說,優于桶(tong)形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)。因為在這(zhe)種穿(chuan)(chuan)(chuan)孔機(ji)(ji)(ji)上,錐(zhui)形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)的(de)(de)(de)(de)直徑(jing)沿穿(chuan)(chuan)(chuan)孔變(bian)形(xing)(xing)(xing)(xing)(xing)區是(shi)逐漸增加(jia)的(de)(de)(de)(de),因此,在很大(da)(da)程(cheng)度(du)上減少管(guan)坯變(bian)形(xing)(xing)(xing)(xing)(xing)過程(cheng)中的(de)(de)(de)(de)切向剪(jian)切應(ying)力(li),抑制(zhi)旋(xuan)(xuan)轉(zhuan)橫鍛效(xiao)應(ying),改善了(le)(le)毛管(guan)內外(wai)表面質量,使(shi)得許多難穿(chuan)(chuan)(chuan)的(de)(de)(de)(de)高合金(jin)鋼管(guan)坯都可(ke)以在這(zhe)種軋(ya)(ya)機(ji)(ji)(ji)上順利軋(ya)(ya)制(zhi)。錐(zhui)形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)穿(chuan)(chuan)(chuan)孔機(ji)(ji)(ji)穿(chuan)(chuan)(chuan)孔效(xiao)率(lv)高,有(you)報道稱最(zui)大(da)(da)出口(kou)速(su)度(du)可(ke)達(da)1.5m/s,有(you)利于高生(sheng)產率(lv)機(ji)(ji)(ji)組選用;軋(ya)(ya)輥(gun)(gun)軸(zhou)線與軋(ya)(ya)制(zhi)線間除了(le)(le)有(you)10°左右的(de)(de)(de)(de)喂入(ru)角(jiao)α外(wai),還有(you)一個15°左右的(de)(de)(de)(de)輾軋(ya)(ya)角(jiao)γ,這(zhe)樣可(ke)使(shi)該(gai)類型穿(chuan)(chuan)(chuan)孔軸(zhou)向滑動(dong)系數達(da)到了(le)(le)0.9,最(zui)大(da)(da)延伸系數可(ke)達(da)6.0,在變(bian)形(xing)(xing)(xing)(xing)(xing)量的(de)(de)(de)(de)分(fen)配(pei)上,可(ke)承擔(dan)較大(da)(da)變(bian)形(xing)(xing)(xing)(xing)(xing),從而(er)減少了(le)(le)軋(ya)(ya)管(guan)機(ji)(ji)(ji)的(de)(de)(de)(de)變(bian)形(xing)(xing)(xing)(xing)(xing);穿(chuan)(chuan)(chuan)孔擴(kuo)徑(jing)量達(da)到30%~40%,這(zhe)就不(bu)僅可(ke)提供薄壁毛管(guan),還可(ke)以減少管(guan)坯規格范圍,簡化生(sheng)產管(guan)理。錐(zhui)形(xing)(xing)(xing)(xing)(xing)輥(gun)(gun)穿(chuan)(chuan)(chuan)孔機(ji)(ji)(ji)既有(you)配(pei)備導盤的(de)(de)(de)(de),也有(you)配(pei)備導板(ban)的(de)(de)(de)(de),目前已建(jian)、在建(jian)新的(de)(de)(de)(de)軋(ya)(ya)管(guan)機(ji)(ji)(ji)組上兩種配(pei)置(zhi)均有(you)使(shi)用。


圖 3.jpg


 狄塞(sai)爾穿(chuan)孔(kong)機和錐(zhui)形輥(gun)(gun)穿(chuan)孔(kong)機都是當代廣為采用(yong)的(de)新型(xing)穿(chuan)孔(kong)機,穿(chuan)孔(kong)效率高及產品(pin)精度高,適于連鑄坯穿(chuan)孔(kong)。其中錐(zhui)形輥(gun)(gun)穿(chuan)孔(kong)機具有更大的(de)發展前途。



二、壓(ya)力穿孔


  不(bu)銹鋼管(guan)坯(pi)壓力穿孔常在立式水壓機或液壓機(穿孔機)上進行,圖3-4為壓力穿孔(也稱壓力沖孔)操作過程示意圖。壓力穿孔于1891年問世,它是將方形或多邊形鋼錠放在擠壓缸中,擠成中空杯體,延伸系數為1.0~1.1,穿孔比(空心坯長度與內徑比)不大于7~10。


圖 4.jpg


  與二輥斜軋相比,這(zhe)種加(jia)工(gong)方(fang)法的(de)坯料中(zhong)心處于(yu)(yu)不等軸全向壓應力狀態(tai),外(wai)(wai)表(biao)面承受著較(jiao)大(da)的(de)徑向壓力,因內、外(wai)(wai)表(biao)面在加(jia)工(gong)過程中(zhong)不會產(chan)生缺陷,對來料沒(mei)有苛刻(ke)要求,可用于(yu)(yu)鋼(gang)錠、連(lian)鑄(zhu)方(fang)坯和(he)低(di)(di)塑性材(cai)料的(de)穿孔。此法加(jia)工(gong)主要是中(zhong)心變形(xing),特別有利于(yu)(yu)鋼(gang)錠中(zhong)心的(de)粗大(da)疏松組(zu)織致密化,雖然最大(da)延伸(shen)系數(shu)只有1.1,但中(zhong)心部分(fen)的(de)變形(xing)效(xiao)果相當于(yu)(yu)外(wai)(wai)部加(jia)工(gong)效(xiao)果的(de)5倍。主要缺點是生產(chan)率(lv)低(di)(di),成材(cai)率(lv)低(di)(di),偏心率(lv)較(jiao)大(da)。



三、對穿(chuan)孔毛(mao)管的質量要求


 1. 對穿孔工藝(yi)要(yao)求(qiu)


   不(bu)(bu)銹鋼管(guan)(guan)坯穿(chuan)(chuan)孔(kong)是(shi)(shi)熱軋(ya)無(wu)縫(feng)鋼管(guan)(guan)生產(chan)中最重要(yao)的(de)(de)(de)(de)變(bian)形工(gong)(gong)序(xu)之一,它將(jiang)(jiang)實心(xin)的(de)(de)(de)(de)管(guan)(guan)坯變(bian)為(wei)(wei)(wei)空心(xin)坯,穿(chuan)(chuan)孔(kong)后的(de)(de)(de)(de)空心(xin)坯通(tong)常被(bei)稱作(zuo)毛(mao)(mao)(mao)(mao)管(guan)(guan)。我們可以視穿(chuan)(chuan)孔(kong)工(gong)(gong)序(xu)為(wei)(wei)(wei)定型(xing)工(gong)(gong)序(xu),即(ji)將(jiang)(jiang)軋(ya)件的(de)(de)(de)(de)橫截面定為(wei)(wei)(wei)圓環(huan)狀的(de)(de)(de)(de)工(gong)(gong)序(xu)。穿(chuan)(chuan)孔(kong)后毛(mao)(mao)(mao)(mao)管(guan)(guan)質量的(de)(de)(de)(de)好壞直(zhi)接關系到下(xia)道工(gong)(gong)序(xu)的(de)(de)(de)(de)工(gong)(gong)藝是(shi)(shi)否能正常執(zhi)行以及最終(zhong)產(chan)品質量的(de)(de)(de)(de)高低。為(wei)(wei)(wei)此對(dui)穿(chuan)(chuan)孔(kong)工(gong)(gong)藝提出如下(xia)幾點要(yao)求:首先要(yao)保證穿(chuan)(chuan)制的(de)(de)(de)(de)毛(mao)(mao)(mao)(mao)管(guan)(guan)壁厚均(jun)勻,螺旋(xuan)線較(jiao)淺、橢圓度(du)小(xiao),幾何尺(chi)寸(cun)精度(du)高,當毛(mao)(mao)(mao)(mao)管(guan)(guan)尺(chi)寸(cun)偏(pian)小(xiao)、芯棒(bang)同毛(mao)(mao)(mao)(mao)管(guan)(guan)間隙過(guo)小(xiao)時,毛(mao)(mao)(mao)(mao)管(guan)(guan)的(de)(de)(de)(de)溫(wen)降快,軋(ya)制過(guo)程中容易產(chan)生壁厚不(bu)(bu)均(jun)、拉凹(ao)、孔(kong)洞等缺陷(xian);其次,毛(mao)(mao)(mao)(mao)管(guan)(guan)的(de)(de)(de)(de)內外表面要(yao)光滑,不(bu)(bu)得有(you)結(jie)疤、折疊、劃傷、裂紋、凹(ao)凸(tu)不(bu)(bu)平等缺陷(xian);最后要(yao)有(you)相(xiang)應的(de)(de)(de)(de)穿(chuan)(chuan)孔(kong)速度(du)和軋(ya)制周期(qi),以適應整(zheng)個(ge)機組的(de)(de)(de)(de)生產(chan)節奏,使毛(mao)(mao)(mao)(mao)管(guan)(guan)溫(wen)度(du)比較(jiao)均(jun)勻、終(zhong)軋(ya)溫(wen)度(du)能夠(gou)滿足軋(ya)管(guan)(guan)機的(de)(de)(de)(de)工(gong)(gong)藝要(yao)求。


 2. 確保毛(mao)管質量的技術措施


 為了滿足上述工(gong)藝(yi)要(yao)求,除了確定正確的(de)穿(chuan)孔工(gong)藝(yi)參數(shu)(包括管坯加熱溫(wen)度、穿(chuan)孔溫(wen)度、穿(chuan)孔速(su)度、軋輥轉速(su)和喂入(ru)角的(de)大小)及調整參數(shu)(輥距、導(dao)板/導(dao)盤距、頂頭前伸(shen)量(liang))外,穿(chuan)孔機組還(huan)應用了如下技術:


   a. 穿孔機架:軋輥垂(chui)直(zhi)布置,使(shi)得更(geng)換和(he)檢查導盤/導板的時間很(hen)短,可(ke)確保毛管外(wai)表面(mian)質量;


   b. 出口部分(fen):頂(ding)頭(tou)(tou)(tou)/頂(ding)桿(gan)從毛管中抽出后頂(ding)頭(tou)(tou)(tou)或頂(ding)頭(tou)(tou)(tou)/頂(ding)桿(gan)的(de)(de)冷(leng)卻(que)在線(xian)外(wai)進行(xing)(xing)。設置(zhi)(zhi)頂(ding)頭(tou)(tou)(tou)或頂(ding)頭(tou)(tou)(tou)/頂(ding)桿(gan)線(xian)外(wai)冷(leng)卻(que)循(xun)環系統,可(ke)縮短周期(qi)時(shi)(shi)間,更容(rong)易檢查、更換頂(ding)頭(tou)(tou)(tou),另外(wai)如采用(yong)線(xian)外(wai)用(yong)回轉(zhuan)式冷(leng)卻(que)裝置(zhi)(zhi)進行(xing)(xing)頂(ding)桿(gan)(帶(dai)頂(ding)頭(tou)(tou)(tou))冷(leng)卻(que),還可(ke)確保(bao)(bao)頂(ding)桿(gan)的(de)(de)直度(du)較好(hao),為(wei)毛管的(de)(de)壁厚均勻提(ti)供了保(bao)(bao)證;頂(ding)頭(tou)(tou)(tou)的(de)(de)循(xun)環使用(yong),因冷(leng)卻(que)時(shi)(shi)間充分(fen),使冷(leng)卻(que)效果(guo)得到保(bao)(bao)證,從而可(ke)以(yi)提(ti)高頂(ding)頭(tou)(tou)(tou)的(de)(de)使用(yong)壽(shou)命(ming),確保(bao)(bao)毛管內表面的(de)(de)光滑;


  c. 頂桿(gan)及毛(mao)管導向(xiang)(xiang):有多組(zu)定心(xin)輥,第一組(zu)定心(xin)輥裝在(zai)機架(jia)內,使其盡量靠近穿(chuan)(chuan)孔變形(xing)區(qu),以減小頂頭/頂桿(gan)的(de)(de)懸臂長度、提(ti)高頂桿(gan)的(de)(de)剛度,可更(geng)好地限制頂桿(gan)/頂頭及軋件在(zai)穿(chuan)(chuan)孔過(guo)程中(zhong)的(de)(de)徑向(xiang)(xiang)抖動,確保穿(chuan)(chuan)出的(de)(de)毛(mao)管壁厚均勻;


  d. 采(cai)用頂(ding)桿(gan)(gan)預旋轉技術(shu),頂(ding)頭能自(zi)動對正管(guan)坯的(de)中(zhong)心,以(yi)提(ti)高毛管(guan)頭部的(de)壁厚精度(du),并可降(jiang)低(di)二(er)次咬(yao)入時因頂(ding)頭/頂(ding)桿(gan)(gan)轉動慣量(liang)的(de)阻力轉矩而發生不(bu)咬(yao)入(前卡)故(gu)障的(de)概率。


3. 特(te)殊的(de)工藝要求


  為滿足連(lian)(lian)軋管(guan)(guan)工藝的(de)(de)(de)特殊性,對(dui)于(yu)專供連(lian)(lian)續軋管(guan)(guan)機使用的(de)(de)(de)毛(mao)(mao)(mao)(mao)管(guan)(guan),還(huan)有兩項(xiang)重要(yao)的(de)(de)(de)質量(liang)指標要(yao)求:一是(shi)毛(mao)(mao)(mao)(mao)管(guan)(guan)尾(wei)(wei)部(bu)的(de)(de)(de)橢圓度(du)要(yao)小,因為毛(mao)(mao)(mao)(mao)管(guan)(guan)尾(wei)(wei)部(bu)橢圓度(du)過大將(jiang)影響軋管(guan)(guan)前穿芯棒(bang)(bang)(bang)(bang)的(de)(de)(de)順利進行,輕者(zhe)刮掉(diao)芯棒(bang)(bang)(bang)(bang)表面(mian)的(de)(de)(de)潤滑(hua)劑,使軋制(zhi)過程中震(zhen)動較(jiao)大,降低荒管(guan)(guan)的(de)(de)(de)壁厚精(jing)度(du)和芯棒(bang)(bang)(bang)(bang)的(de)(de)(de)使用壽命并損傷(shang)設備,重者(zhe)芯棒(bang)(bang)(bang)(bang)可能會(hui)頂(ding)彎(wan)毛(mao)(mao)(mao)(mao)管(guan)(guan),致使生產中斷,這(zhe)就(jiu)要(yao)求在調整時注意(yi)保證(zheng)穿孔(kong)(kong)過程即將(jiang)結(jie)束時,毛(mao)(mao)(mao)(mao)管(guan)(guan)尾(wei)(wei)部(bu)的(de)(de)(de)歸圓效果;二是(shi)毛(mao)(mao)(mao)(mao)管(guan)(guan)尾(wei)(wei)部(bu)不得存在尾(wei)(wei)部(bu)鐮刀(dao)(非環狀連(lian)(lian)續體部(bu)分的(de)(de)(de)俗稱,見圖3-5)缺(que)(que)陷(xian),當(dang)毛(mao)(mao)(mao)(mao)管(guan)(guan)尾(wei)(wei)部(bu)存在尾(wei)(wei)部(bu)鐮刀(dao)缺(que)(que)陷(xian)時,穿芯棒(bang)(bang)(bang)(bang)過程中容易將(jiang)毛(mao)(mao)(mao)(mao)管(guan)(guan)尾(wei)(wei)部(bu)不連(lian)(lian)續的(de)(de)(de)部(bu)分金(jin)(jin)屬碰掉(diao),一旦這(zhe)些溫(wen)度(du)較(jiao)低的(de)(de)(de)金(jin)(jin)屬被帶到毛(mao)(mao)(mao)(mao)管(guan)(guan)中,軋制(zhi)時將(jiang)硌傷(shang)軋件(jian)而產生孔(kong)(kong)洞(dong)管(guan)(guan),若這(zhe)些較(jiao)硬的(de)(de)(de)金(jin)(jin)屬掉(diao)在軋輥上,將(jiang)硌傷(shang)軋輥輥面(mian)而造成鋼管(guan)(guan)外表面(mian)缺(que)(que)陷(xian)等(deng)嚴重的(de)(de)(de)質量(liang)事故(gu)。


圖 5.jpg


  如果是向(xiang)限動芯棒(bang)連續軋(ya)管(guan)(guan)機提供(gong)毛(mao)(mao)(mao)管(guan)(guan),還須向(xiang)毛(mao)(mao)(mao)管(guan)(guan)內(nei)(nei)(nei)噴(pen)吹氮(dan)氣和(he)硼(peng)(peng)砂,以(yi)起到去(qu)除(chu)毛(mao)(mao)(mao)管(guan)(guan)內(nei)(nei)(nei)表(biao)(biao)面的(de)氧(yang)(yang)(yang)化(hua)鐵皮(pi)、減(jian)小芯棒(bang)與軋(ya)件間的(de)摩擦力、防止(zhi)軋(ya)制(zhi)(zhi)過程中抖動的(de)作(zuo)用。其過程為:抽出(chu)頂(ding)桿后的(de)毛(mao)(mao)(mao)管(guan)(guan),送(song)到吹硼(peng)(peng)砂站,由一特制(zhi)(zhi)的(de)噴(pen)嘴向(xiang)毛(mao)(mao)(mao)管(guan)(guan)內(nei)(nei)(nei)部噴(pen)入(ru)硼(peng)(peng)砂和(he)氮(dan)氣,吹掉毛(mao)(mao)(mao)管(guan)(guan)內(nei)(nei)(nei)部的(de)氧(yang)(yang)(yang)化(hua)鐵皮(pi),清除(chu)原來的(de)氧(yang)(yang)(yang)化(hua)物(硼(peng)(peng)砂使管(guan)(guan)內(nei)(nei)(nei)壁的(de)氧(yang)(yang)(yang)化(hua)層(ceng)脫氧(yang)(yang)(yang),高溫下的(de)硼(peng)(peng)砂呈熔融態,均勻地附著在毛(mao)(mao)(mao)管(guan)(guan)內(nei)(nei)(nei)表(biao)(biao)面上(shang)可起到潤滑劑的(de)作(zuo)用,氮(dan)氣能保持毛(mao)(mao)(mao)管(guan)(guan)內(nei)(nei)(nei)表(biao)(biao)面不(bu)再被(bei)氧(yang)(yang)(yang)化(hua));另外,硼(peng)(peng)砂在高溫狀(zhuang)(zhuang)態下生(sheng)成霧狀(zhuang)(zhuang)氣體,充滿管(guan)(guan)內(nei)(nei)(nei),以(yi)防止(zhi)在隨后的(de)運動中空(kong)氣進入(ru),減(jian)少內(nei)(nei)(nei)表(biao)(biao)面產生(sheng)二次(ci)氧(yang)(yang)(yang)化(hua)的(de)可能。這就要求軋(ya)管(guan)(guan)前盡(jin)量(liang)避免(mian)毛(mao)(mao)(mao)管(guan)(guan)的(de)軸向(xiang)移動,以(yi)防止(zhi)毛(mao)(mao)(mao)管(guan)(guan)內(nei)(nei)(nei)表(biao)(biao)面產生(sheng)二次(ci)氧(yang)(yang)(yang)化(hua),從而確保軋(ya)制(zhi)(zhi)過程的(de)穩(wen)定(ding)和(he)軋(ya)出(chu)荒管(guan)(guan)的(de)質量(liang)。


  限動芯棒連(lian)續軋(ya)管(guan)機(ji)組是(shi)否能(neng)正常運轉,是(shi)否能(neng)生(sheng)產出(chu)高(gao)質量(liang)(liang)的不銹鋼管(guan),與毛管(guan)的各項質量(liang)(liang)指標(包(bao)括(kuo)溫度(du)的均(jun)勻性、外徑(jing)/壁厚幾何尺寸的精(jing)度(du)、內外表面(mian)的光滑程度(du)等)有很大關系特(te)別(bie)是(shi)與毛管(guan)尾部(bu)(bu)的質量(liang)(liang)狀況(內徑(jing)尺寸偏差(cha)和是(shi)否存在尾部(bu)(bu)鐮刀)以及為清除毛管(guan)內表面(mian)氧化(hua)物、防止毛管(guan)內表面(mian)二次氧化(hua)所采(cai)取的上述工藝措施的效果(guo)是(shi)密切相關的。